Catheter with multilayer tube

• US 5,843,032 A
• Filed: 09/24/1997
• Issued: 12/01/1998
• Est. Priority Date: 10/27/1993
• Status: Expired due to Term

• Current Assignee: Boston Scientific Corporation
• Original Assignee: Schneider (Europe) GmbH (Boston Scientific Corporation)
• Inventors: Kastenhofer, Gerhard
• Primary Examiner(s): Coggins, Wynn Wood
• Assistant Examiner(s): RODRIGUEZ, CRIS LOIREN
• Application Number:
  US08/937,110
• Time in Patent Office: 433 Days
• Field of Search: 604/96, 604/264, 604/280, 606/192, 606/194, 128/656-658, 600/435
• US Class Current: 604/103.06
• CPC Class Codes: A61M 2025/0047 the inner layer having a higher lubricity
• CPC Class Codes: A61M 25/0009 Making of catheters or other medical or surgical tubes
• CPC Class Codes: A61M 25/0045 multi-layered, e.g. coated coating materials A61L29/08
• CPC Class Codes: A61M 25/10 Balloon catheters A61M25/0125 takes precedence; embolectomy A61B17/22032; retractors A61B17/02; inflatable balloons for placing stents or stent-grafts A61F2/958 ; stomach balloons for treatment of obesity A61F5/0003; oesophagal tubes A61J15/00
• CPC Class Codes: A61M 25/1027 Making of balloon catheters
• CPC Class Codes: A61M 25/1034 Joining of shaft and balloon
• CPC Class Codes: B29C 48/09 Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
• CPC Class Codes: B29C 48/10 flexible, e.g. blown foils
• CPC Class Codes: B29C 48/18 the components being layers
• CPC Class Codes: B29L 2009/00 Layered products
• CPC Class Codes: B29L 2031/7542 Catheters

Abstract

An interventional catheter for angioplasty and the like, comprising a catheter tube formed of two superposed layers of materials different from one another. The inner layer is comprised of a low friction nonkinkable material to avoid risk of clogging of a guide wire in the longitudinal lumen. The outer layer is comprised of a material with higher friction coefficient than the material forming the inner layer. The balloon is welded at its distal end to the outer layer of the catheter tube. The proximal end of the balloon is welded to a tube surrounding the catheter tube.

Claims

1. A catheter comprising:

an elongated tubular body having a proximal end, a distal end and a lumen extending therebetween, the tubular body comprising;

(a) an inner layer consisting essentially of high density polyethylene;

(b) an outer layer secured to the inner layer along a substantial length of the inner layer and comprising polyamide; and

(c) a balloon welded to the outer layer, the balloon comprising a polymeric material which is readily weldable to the outer layer.

2. A catheter according to claim 1 wherein the inner layer and outer layer are congruent in length.

3. A catheter according to claim 1 wherein the two layers of the catheter tube are produced by extruding the outer layer over the inner layer.

4. A catheter according to claim 1 wherein the outer layer consists essentially of polyamide.

5. A catheter comprising:

an elongated tubular body having a proximal end, a distal end and a lumen extending therebetween, the tubular body comprising;

(a) an inner layer consisting essentially of high density polyethylene;

(b) an outer layer secured to the inner layer along a substantial length of the inner layer and comprising a polymeric material; and

(c) a balloon secured to the outer layer, the balloon comprising a polymeric material which is readily weldable to the polymeric material of the outer layer.

6. A catheter comprising:

an elongated tubular body having a proximal end, a distal end and a lumen extending therebetween, the tubular body comprising;

(a) an inner layer consisting essentially of high density polyethylene;

(b) an outer layer secured to the inner layer along a substantial length of the inner layer and consisting essentially of polyamide; and

(c) a balloon welded to the outer layer, the balloon comprising a polymeric material which is readily weldable to the outer layer.

7. A catheter comprising an elongate tubular body having a proximal portion, a distal portion, and a lumen extending therebetween, the tubular body comprising:

(a) an inner layer consisting essentially of polymeric material comprising polyethylene;

(b) an outer layer secured to the inner layer and comprising polyamide; and

(c) a polymeric balloon discrete from the outer layer,

wherein only a distal portion of the polymeric balloon is welded to the outer layer.

8. The catheter of claim 7 wherein the inner layer and outer layer are congruent in length.

9. The catheter of claim 7 wherein the outer layer and the inner layer are produced by extruding the outer layer over the inner layer.

10. The catheter of claim 7 wherein the outer layer consists essentially of polyamide.

11. A catheter comprising an elongate tubular body having a proximal portion, a distal portion, and a lumen extending therebetween, the tubular body comprising:

(a) a coextruded tube comprising;

(i) an inner layer forming a lumen and comprising polymeric material having a first coefficient of friction; and

(ii) an outer layer forming an outer surface of the tubular body and comprising polymeric material having a second coefficient of friction which is greater than the first coefficient of friction; and

(b) a polymeric balloon discrete from the outer layer, wherein only a distal portion of the polymeric balloon is welded to the outer layer.

12. The catheter of claim 11 wherein the inner layer and outer layer are congruent in length.

13. A catheter comprising:

an elongated tubular body having a proximal end, a distal end and a lumen extending therebetween, the tubular body comprising;

(a) an inner layer consisting essentially of high density polyethylene;

(b) an outer layer secured to the inner layer and comprising polyamide; and

(c) a balloon welded to the outer layer, the balloon comprising polymeric material which is readily weldable to the outer layer;

wherein the inner layer and the outer layer are congruent in length.

14. A catheter comprising:

an elongated tubular body having a proximal end, a distal end and a lumen extending therebetween, the tubular body comprising;

(a) an inner layer consisting essentially of high density polyethylene;

(b) an outer layer secured to the inner layer and comprising polyamide; and

(c) a balloon welded to the outer layer, the balloon comprising polymeric material which is readily weldable to the outer layer;

wherein the inner layer and the outer layer are produced by extruding the outer layer over the inner layer.