Oxygen enriched air generation system

• US 5,846,291 A
• Filed: 03/17/1997
• Issued: 12/08/1998
• Est. Priority Date: 08/22/1995
• Status: Expired due to Term

• Current Assignee: UNDERSEA BREATHING SYSTEMS & WILLIAM H. DELP, II
• Original Assignee: Undersea Breathing Systems Incorporated
• Inventors: Delp, William H. II
• Primary Examiner(s): SPITZER, ROBERT H
• Application Number:
  US08/822,141
• Time in Patent Office: 631 Days
• Field of Search: 95/8, 95/12, 95/14, 95/23, 95/45, 95/47, 95/54, 96/4, 96/7, 96/8, 96/10, 96/397, 96/408, 55/210, 55/218, 55/267-269
• US Class Current: 95/8
• CPC Class Codes: B01D 2257/104 Oxygen
• CPC Class Codes: B01D 2313/18 Specific valves
• CPC Class Codes: B01D 2313/221 Heat exchangers
• CPC Class Codes: B01D 2313/44 Cartridge types
• CPC Class Codes: B01D 53/22 by diffusion manufacturing semi-permeable membranes B01D67/00; form, structure or properties of semi-permeable membranes B01D69/00; material for semi-permeable membranes B01D71/00
• CPC Class Codes: B01D 63/00 Apparatus in general for separation processes using semi-permeable membranes
• CPC Class Codes: B63C 11/18 Air supply for diving masks B63C11/14, B63C11/16; respiratory apparatus in general A62B
• CPC Class Codes: B63C 11/202 with forced air supply B63C11/14 takes precedence
• CPC Class Codes: C01B 13/0251 by making use of membranes
• CPC Class Codes: C01B 2210/0046 Nitrogen

Abstract

A system for generating oxygen enriched air includes a compressed air supply for supplying compressed air and a permeable membrane gas separation system for separating a nitrogen gas component and an oxygen enriched air component from the compressed air. An oxygen analyzer is provided to detect an oxygen concentration in the oxygen enriched air component. The nitrogen gas component is divided, by a vortex tube, into a cold gas stream and a hot gas stream, and solenoid valves are actuated to modify a flow path of the compressed air through the cold gas stream and the hot gas stream in order to selectively heat and cool the compressed air. The oxygen enriched air is then selectively distributed for further use.

Claims

1. Method for generating high pressure oxygen enriched air having a predetermined oxygen content comprising the steps of:

a) providing a high pressure gas stream of air containing nitrogen and oxygen;

b) reducing the pressure of the gas stream, with cooling, to below 600 p.s.i.g.;

c) adjusting a temperature of the reduced pressure gas stream to a preselected value;

d) introducing the pressure reduced, temperature adjusted gas stream into an inlet of a separation chamber containing a permeable nitrogen-oxygen separation membrane system and having two outlets, one outlet on an inlet side of the membrane system and another outlet on an opposite side of the membrane system;

e) withdrawing a first gas stream containing substantially nitrogen from the one outlet of the separation chamber;

f) withdrawing a second gas stream containing oxygen enriched air at a pressure from 0.5 to 5 p.s.i.g. from the other outlet of the separation chamber;

g) monitoring the oxygen content of the second gas stream;

h) controlling operating conditions of the separation chamber to obtain the second gas stream having the predetermined oxygen content; and

i) compressing the second gas stream to a high pressure.

2. Method according to claim 1, including the further step of storing the high pressure second gas stream.

3. Method according to claim 1, wherein the predetermined oxygen content of the second gas stream is about 32%.

4. Method according to claim 1, wherein the predetermined oxygen content of the second gas stream is about 36%.

5. Method according to claim 1, wherein the high pressure gas stream of air is under a pressure of 3000-6000 p.s.i.g.

6. Method according to claim 1, wherein the step of reducing the pressure of the gas stream reduces the pressure to from about 50 to about 250 p.s.i.g.

7. Method according to claim 1, including the further step of filling a scuba diving tank with the high pressure second gas stream.

8. A system for generating oxygen enriched air having a predetermined oxygen content comprising:

an air supply for supplying high pressure compressed air;

a pressure regulator for selectively reducing the pressure of the compressed air to below 600 p.s.i.g. and cooling the pressure reduced air;

a heat exchanger for adjusting the temperature of the pressure reduced air;

a permeable membrane gas separation system for separating nitrogen from temperature adjusted pressure reduced air having an inlet for temperature adjusted pressure reduced air and two outlets, one for nitrogen and the other for oxygen enriched air;

a device for detecting oxygen concentration in said oxygen enriched air;

a controller for controlling operation of said permeable membrane gas separation system so that the oxygen enriched air separated in the separation system has the predetermined oxygen content;

a compressor for compressing the oxygen enriched air to a high pressure; and

a distribution arrangement for selectively distributing the high pressure oxygen enriched air for further use.

9. A system as defined in claim 8, further comprising a compressed oxygen enriched air storage assembly, a compressor feed line supplying said oxygen enriched air to a compressor inlet and an outlet line interconnecting a compressor outlet to said compressed oxygen enriched air storage assembly.

10. A system as defined in claim 9, further comprising an ambient air feed line for admitting ambient air into said compressor feed line to mix with said oxygen enriched air and a regulator for regulating the amount of ambient air admitted into said compressor feed line to permit adjustment of said oxygen concentration.

11. A system as defined in claim 10, further comprising a valve for selectively eliminating admission of said oxygen enriched air into said compressor feed line so that only ambient air passes through said outlet line and said air supply can be recharged.

12. A system as defined in claim 9, wherein said device for detecting the oxygen concentration is interconnected with said compressor feed line.

13. A system as defined in claim 9, wherein said distribution arrangement for selectively distributing said high pressure oxygen enriched air for further use comprises an oxygen enriched air supply line and at least one valve provided in said oxygen enriched air supply line to regulate flow into the storage assembly.

14. A system as defined in claim 9, further comprising an ambient air feed line for admitting ambient air into said compressor inlet to be compressed and a high pressure air line connecting the outlet of said compressor to said air supply.

15. A system as defined in claim 8, wherein said device for detecting oxygen concentration is located in the vicinity of the outlet of said permeable membrane gas separation system for the oxygen enriched air for monitoring of the oxygen concentration of said oxygen enriched air passing through said outlet.

16. A system as defined in claim 8, wherein said device for detecting the oxygen concentration is located at the other outlet of said permeable membrane gas separation system to monitor the oxygen concentration of said oxygen enriched air passing through said other outlet.

17. A system as defined in claim 8, further comprising a thermostat for monitoring the temperature of the temperature adjusted pressure reduced air and for controlling the heat exchanger in response thereto.