Underwater vehicle and method of positioning same

• US 5,852,984 A
• Filed: 12/23/1996
• Issued: 12/29/1998
• Est. Priority Date: 01/31/1996
• Status: Expired due to Term

• Current Assignee: Ishikawajima-Harima Heavy Industries Company Limited
• Original Assignee: Ishikawajima-Harima Heavy Industries Company Limited
• Inventors: Sasahara, Toshihiko, Kuramata, Rumi, Matsuyama, Aya, Miura, Yuuichi, Kobayashi, Koji, Kai, Katsumi, Hirose, Naoya
• Primary Examiner(s): Basinger, Sherman
• Application Number:
  US08/772,312
• Time in Patent Office: 736 Days
• Field of Search: 114/222, 15/1.7
• US Class Current: 114/222
• CPC Class Codes: B63B 59/10 using trolleys or the like driven along the surface
• CPC Class Codes: G21C 17/01 Inspection of the inner surfaces of vessels
• CPC Class Codes: Y02E 30/30 Nuclear fission reactors

Abstract

A vehicle or robot movable in the water includes a body having a first opening in its abdomen. A float is provided at the front portion of the body so that the vehicle body suspends in the water with its front portion up. A pressure reducing device is provided in the body for reducing an inner pressure of the body so as to cause the body to suctionally adhere on a wall in the water with its abdomen facing the wall. A sealing skirt is attached along the first opening formed in the abdomen so that it contacts the wall to maintain the body'"'"'s inner pressure negative as the body adheres on the wall. A drive unit is also provided in the body for moving the body on the wall. The pressure reducing device includes a hose communicated with the body at its one end and a pump connected with the other end of the hose for pulling water out of the body.

Claims

1. An underwater vehicle comprising:

a body having an abdomen, a back, a front portion, a rear portion, a width direction and a first opening in its abdomen;

a float provided at the front portion of the body so that the body suspends in the water with its front portion being up;

means for reducing an inner pressure of the body so as to cause the body to suctionally adhere on a wall in the water with its abdomen facing the wall;

a sealing skirt provided around a periphery of the opening formed in the abdomen of the body so that it contacts the wall in a sealing manner to maintain the body'"'"'s inner pressure negative as the body adheres on the wall; and

means provided in the body for moving the body on the wall.

2. The underwater vehicle of claim 1 wherein the pressure reducing means includes a pressure resistive hose which is flexible and communicated with the body at its one end and a pressure reducing pump connected with the other end of the hose for pulling water out of the body.

3. The underwater vehicle of claim 2 wherein the moving means includes first and second drive wheels and a ball caster which are respectively provided in the body, contact the wall and stably support in combination the body on the wall when the body suctionally adheres on the wall, a first drive motor for driving the first drive wheel and a second drive motor for driving the second drive wheel.

4. The underwater vehicle of claim 2 wherein the moving means includes first and second drive wheels which respectively contact the wall when the body suctionally adheres on the wall, first and second driven wheels which respectively contact the wall and stably support the body on the wall in combination with the drive wheels when the body suctionally adheres on the wall, a first endless crawler engaged over the first drive and driven wheels, a second endless crawler engaged over the second drive and driven wheels, a first drive motor for driving the first drive wheel and a second drive motor for driving the second drive wheel.

5. The underwater vehicle of claim 2 wherein the sealing skirt includes a flare ring portion attached to a periphery of the first opening of the body and a sealing ring portion attached to a periphery of the flare ring portion for contact with the wall when the body suctionally adheres on the wall.

6. The underwater vehicle of claim 5 wherein the sealing ring portion has an inclined surface along its periphery such that the inclined surface diagonally extends with respect to the wall when the body suctionally adheres on the wall.

7. The underwater vehicle of claim 5 wherein the sealing ring portion has a plurality of annular ridges in its face which extends along a periphery of the sealing ring portion and contacts the wall when the body suctionally adheres on the wall.

8. The underwater vehicle of claim 5 wherein the sealing ring portion has in its wall-contacting face a plurality of grooves which extend radially so that a certain amount of water can flow out of and into the body through the plurality of grooves.

9. The underwater vehicle of claim 2 further including a planimeter for detecting a traveling distance of the body and a gravity sensor for detecting inclination of the body.

10. The underwater vehicle of claim 2 further including means for cleaning the wall as the body moves on the wall.

11. The underwater vehicle of claim 10 wherein the cleaning means includes a rotary cleaning unit which contacts the wall while it is rotating and a drive motor for driving the rotary cleaning unit.

12. The underwater vehicle of claim 11 wherein the rotary cleaning unit is a rotary brush which includes a rotation shaft extending in a perpendicular direction toward the wall when the body of the vehicle adheres on the wall and a number of hairs attached to an end of the rotation shaft.

13. The underwater vehicle of claim 11 wherein the rotary cleaning unit is a rotary file having a rotation shaft and a grinding member at an end of the rotation shaft.

14. The underwater vehicle of claim 11 wherein the rotary cleaning unit is a rotary brush having a cylindrical body extending in parallel to the wall when the vehicle body adheres on the wall and a number of brush hairs attached to an outer surface of the cylindrical body.

15. The underwater vehicle of claim 2 further including an ultrasonic probe attached to the vehicle for detecting a flaw in the wall.

16. The underwater vehicle of claim 15 wherein the ultrasonic probe includes a linear rail member attached to the rear portion of the body such that the rail member extends in the width direction of the body behind the body, a guide provided on the rail such that it can slide along the rail member, first and second pulleys provided at ends of the rail member, an endless belt engaged over the first and second pulleys and connected with the guide such that the guide moves with the endless belt, a drive device for driving at least one of the pulleys, an arm pivotably attached to the guide with its free end being forced to the wall and a flaw detector mounted on the free end of the arm.

17. The underwater vehicle of claim 16 further including a potentiometer for detecting a position of the flaw detector.

18. The underwater vehicle of claim 2 further including a beam projector mounted on the back of the body for outwardly radiating a beam of light in a direction perpendicular to the wall when the body suctionally adheres on the wall, a reflection light sensor provided in the vicinity of the beam projector for detecting the light projected from the beam projector and returning to the sensor and a water pressure sensor for detecting a water pressure outside the body.

19. The underwater vehicle of claim 1 wherein the pressure reducing means includes a second opening formed in the back of the body and a submerged pump provided near the second opening for discharging water out of the body from the second opening.

20. The underwater vehicle of claim 19 wherein the moving means includes first and second drive wheels and a ball caster which are respectively provided in the body, contact the wall and stably support in combination the body on the wall when the body suctionally adheres on the wall, a first drive motor for driving the first drive wheel and a second drive motor for driving the second drive wheel.

21. The underwater vehicle of claim 19 wherein the moving means includes first and second drive wheels which respectively contact the wall when the body suctionally adheres on the wall, first and second driven wheels which respectively contact the wall and stably support the body on the wall in combination with the drive wheels when the body suctionally adheres on the wall, a first endless crawler engaged over the first drive and driven wheels, a second endless crawler engaged over the second drive and driven wheels, a first drive motor for driving the first drive wheel and a second drive motor for driving the second drive wheel.

22. The underwater vehicle of claim 19 wherein the sealing skirt includes a flare ring portion attached to a periphery of the first opening of the body and a sealing ring portion attached to a periphery of the flare ring portion for contact with the wall when the body suctionally adheres on the wall.

23. The underwater vehicle of claim 22 wherein the sealing ring portion has an inclined surface along its periphery such that the inclined surface diagonally extends with respect to the wall when the body suctionally adheres on the wall.

24. The underwater vehicle of claim 22 wherein the sealing ring portion has a plurality of annular ridges in its face which extends along a periphery of the sealing ring portion and contacts the wall when the body suctionally adheres on the wall.

25. The underwater vehicle of claim 22 wherein the sealing ring portion has in its wall-contacting face a plurality of grooves which extend radially so that a certain amount of water can flow out of and into the body through the plurality of grooves.

26. The underwater vehicle of claim 19 further including a planimeter for detecting a traveling distance of the body and a gravity sensor for detecting inclination of the body.

27. The underwater vehicle of claim 19 further including means for cleaning the wall as the body moves on the wall.

28. The underwater vehicle of claim 27 wherein the cleaning means includes a rotary cleaning unit which contacts the wall while it is rotating and a drive motor for driving the rotary cleaning unit.

29. The underwater vehicle of claim 28 wherein the rotary cleaning unit is a rotary brush which includes a rotation shaft extending in a perpendicular direction toward the wall when the body of the vehicle adheres on the wall and a number of hairs attached to an end of the rotation shaft.

30. The underwater vehicle of claim 28 wherein the rotary cleaning unit is a rotary file having a rotation shaft and a grinding member at an end of the rotation shaft.

31. The underwater vehicle of claim 28 wherein the rotary cleaning unit is a rotary brush having a cylindrical body extending in parallel to the wall when the vehicle body adheres on the wall and a number of brush hairs attached to an outer surface of the cylindrical body.

32. The underwater vehicle of claim 19 further including means provided in the second opening for collecting dusts and wastes gathered by the cleaning means.

33. The underwater vehicle of claim 32 wherein the dust/waste collecting means includes a wire screen located over the back of the body.

34. The underwater vehicle of claim 32 further including a filter made from an unwoven fabric and attached to the wire screen.

35. The underwater vehicle of claim 33 further including a magnetic plate attached to the wire screen for attracting metallic particles.

36. The underwater vehicle of claim 19 further including an ultrasonic probe attached to the vehicle for detecting a flaw in the wall.

37. The underwater vehicle of claim 36 wherein the ultrasonic probe includes a linear rail member attached to the rear portion of the body such that the rail member extends in the width direction of the body behind the body, a guide provided on the rail such that it can slide along the rail member, first and second pulleys provided at ends of the rail member, an endless belt engaged over the first and second pulleys and connected with the guide such that the guide moves with the endless belt, a drive device for driving at least one of the pulleys, an arm pivotably attached to the guide with its free end being forced to the wall and a flaw detector mounted on the free end of the arm.

38. The underwater vehicle of claim 37 further including a potentiometer for detecting a position of the flaw detector.

39. The underwater vehicle of claim 19 further including a beam projector mounted on the back of the body for outwardly radiating a beam of light in a direction perpendicular to the wall when the body suctionally adheres on the wall, a reflection light sensor provided in the vicinity of the beam projector for detecting the light projected from the beam projector and returning to the sensor and a water pressure sensor for detecting a water pressure outside the body.

40. The underwater vehicle of claim 1 wherein the pressure reducing means includes a second opening formed in the back of the body and a thrust fan provided near the second opening for discharging water out of the body from the second opening.

41. The underwater vehicle of claim 19 or 40 further including a check valve provided near the second opening and normally biased to its closed position for preventing the water from flowing into the body from the second opening.

42. The underwater vehicle of claim 40 further including means for detecting a first pressure outside the body and a second pressure inside the body and a switch for activating the thrust fan according to difference between the first and second pressures.

43. The underwater vehicle of claim 40 wherein the moving means includes first and second drive wheels and a ball caster which are respectively provided in the body, contact the wall and stably support in combination the body on the wall when the body suctionally adheres on the wall, a first drive motor for driving the first drive wheel and a second drive motor for driving the second drive wheel.

44. The underwater vehicle of claim 40 wherein the moving means includes first and second drive wheels which respectively contact the wall when the body suctionally adheres on the wall, first and second driven wheels which respectively contact the wall and stably support the body on the wall in combination with the drive wheels when the body suctionally adheres on the wall, a first endless crawler engaged over the first drive and driven wheels, a second endless crawler engaged over the second drive and driven wheels, a first drive motor for driving the first drive wheel and a second drive motor for driving the second drive wheel.

45. The underwater vehicle of claim 40 wherein the sealing skirt includes a flare ring portion attached to a periphery of the first opening of the body and a sealing ring portion attached to a periphery of the flare ring portion for contact with the wall when the body suctionally adheres on the wall.

46. The underwater vehicle of claim 18 wherein the sealing ring portion has an inclined surface along its periphery such that the inclined surface diagonally extends with respect to the wall when the body suctionally adheres on the wall.

47. The underwater vehicle of claim 45 wherein the sealing ring portion has a plurality of annular ridges in its face which extends along a periphery of the sealing ring portion and contacts the wall when the body suctionally adheres on the wall.

48. The underwater vehicle of claim 45 wherein the sealing ring portion has in its wall-contacting face a plurality of grooves which extend radially so that a certain amount of water can flow out of and into the body through the plurality of grooves.

49. The underwater vehicle of claim 40 further including a planimeter for detecting a traveling distance of the body and a gravity sensor for detecting inclination of the body.

50. The underwater vehicle of claim 40 further including means for cleaning the wall as the body moves on the wall.

51. The underwater vehicle of claim 50 wherein the cleaning means includes a rotary cleaning unit which contacts the wall while it is rotating and a drive motor for driving the rotary cleaning unit.

52. The underwater vehicle of claim 51 wherein the rotary cleaning unit is a rotary brush which includes a rotation shaft extending in a perpendicular direction toward the wall when the body of the vehicle adheres on the wall and a number of hairs attached to an end of the rotation shaft.

53. The underwater vehicle of claim 51 wherein the rotary cleaning unit is a rotary file having a rotation shaft and a grinding member at an end of the rotation shaft.

54. The underwater vehicle of claim 51 wherein the rotary cleaning unit is a rotary brush having a cylindrical body extending in parallel to the wall when the vehicle body adheres on the wall and a number of brush hairs attached to an outer surface of the cylindrical body.

55. The underwater vehicle of claim 40 further including means provided in the second opening for collecting dusts and wastes inside the vehicle body.

56. The underwater vehicle of claim 55 wherein the dust/waste collecting means includes a wire screen located over the back of the body.

57. The underwater vehicle of claim 56 further including a filter made from an unwoven fabric and attached to the wire screen.

58. The underwater vehicle of claim 56 further including a magnetic plate attached to the wire screen for attracting metallic particles.

59. The underwater vehicle of claim 40 further including an ultrasonic probe attached to the vehicle for detecting a flaw in the wall.

60. The underwater vehicle of claim 59 wherein the ultrasonic probe includes a linear rail member attached to the rear portion of the body such that the rail member extends in the width direction of the body behind the body, a guide provided on the rail such that it can slide along the rail member, first and second pulleys provided at ends of the rail member, an endless belt engaged over the first and second pulleys and connected with the guide such that the guide moves with the endless belt, a drive device for driving at least one of the pulleys, an arm pivotably attached to the guide with its free end being forced to the wall and a flaw detector mounted on the free end of the arm.

61. The underwater vehicle of claim 60 further including a potentiometer for detecting a position of the flaw detector.

62. The underwater vehicle of claim 40 further including a beam projector mounted on the back of the body for outwardly radiating a beam of light in a direction perpendicular to the wall when the body suctionally adheres on the wall, a reflection light sensor provided in the vicinity of the beam projector for detecting the light projected from the beam projector and returning to the sensor and a water pressure sensor for detecting a water pressure outside the body.

63. The underwater vehicle of claim 1 wherein the moving means includes first and second drive wheels and a ball caster which are respectively provided in the body, contact the wall and stably support in combination the body on the wall when the body suctionally adheres on the wall, a first drive motor for driving the first drive wheel and a second drive motor for driving the second drive wheel.

64. The underwater vehicle of claim 1 wherein the moving means includes first and second drive wheels which respectively contact the wall when the body suctionally adheres on the wall, first and second driven wheels which respectively contact the wall and stably support the body on the wall in combination with the drive wheels when the body suctionally adheres on the wall, a first endless crawler engaged over the first drive and driven wheels, a second endless crawler engaged over the second drive and driven wheels, a first drive motor for driving the first drive wheel and a second drive motor for driving the second drive wheel.

65. The underwater vehicle of claim 1 wherein the sealing skirt includes a flare ring portion attached to a periphery of the first opening of the body and a sealing ring portion attached to a periphery of the flare ring portion for contact with the wall when the body suctionally adheres on the wall.

66. The underwater vehicle of claim 65 wherein the sealing ring portion has an inclined surface along its periphery such that the inclined surface diagonally extends with respect to the wall when the body suctionally adheres on the wall.

67. The underwater vehicle of claim 65 wherein the sealing ring portion has a plurality of annular ridges which extends along a periphery of the sealing ring portion and contacts the wall when the body suctionally adheres on the wall.

68. The underwater vehicle of claim 65 wherein the sealing ring portion has in its wall-contacting face a plurality of grooves which extend radially so that a certain amount of water can flow out of and into the body through the plurality of grooves.

69. The underwater vehicle of claim 1 further including a planimeter for detecting a traveling distance of the body and a gravity sensor for detecting inclination of the body.

70. The underwater vehicle of claim 1 further including means for cleaning the wall as the body moves on the wall.

71. The underwater vehicle of claim 70 wherein the cleaning means includes a rotary cleaning unit which contacts the wall while it is rotating and a drive motor for driving the rotary cleaning unit.

72. The underwater vehicle of claim 71 wherein the rotary cleaning unit is a rotary brush which includes a rotation shaft extending in a perpendicular direction toward the wall when the body of the vehicle adheres on the wall and a number of hairs attached to an end of the rotation shaft.

73. The underwater vehicle of claim 71 wherein the rotary cleaning unit is a rotary file having a rotation shaft and a grinding member at an end of the rotation shaft.

74. The underwater vehicle of claim 71 wherein the rotary cleaning unit is a rotary brush having a cylindrical body extending in parallel to the wall when the vehicle body adheres on the wall and a number of brush hairs attached to an outer surface of the cylindrical body.

75. The underwater vehicle of claim 1 further including an ultrasonic probe attached to the vehicle for detecting a flaw in the wall.

76. The underwater vehicle of claim 75 wherein the ultrasonic probe includes a linear rail member attached to the rear portion of the body such that the rail member extends in the width direction of the body behind the body, a guide provided on the rail such that it can slide along the rail member, first and second pulleys provided at ends of the rail member, an endless belt engaged over the first and second pulleys and connected with the guide such that the guide moves with the endless belt, a drive device for driving at least one of the pulleys, an arm pivotably attached to the guide with its free end being forced to the wall and a flaw detector mounted on the free end of the arm.

77. The underwater vehicle of claim 76 further including a potentiometer for detecting a position of the flaw detector.

78. The underwater vehicle of claim 1 further including a beam projector mounted on the back of the body for outwardly radiating a beam of light in a direction perpendicular to the wall when the body suctionally adheres on the wall, a reflection light sensor provided in the vicinity of the beam projector for detecting the light projected from the beam projector and returning to the sensor and a water pressure sensor for detecting a water pressure outside the body.

79. A method of determining a position of an underwater vehicle movable on a vertical wall of a vessel, the vessel being filled with a water, comprising the steps of:

A) determining a reference point in the vessel;

B) providing a first depth sounding meter on the reference point and providing a second depth sounding meter, a beam projector and a reflection light sensor on the vehicle respectively;

C) determining a depth of the reference point using the first depth sounding meter and that of the vehicle using the second depth sounding meter;

D) calculating a difference between the depth of the reference point and that of the vehicle;

E) determining a vertical position of the vehicle relative to the vessel based on the depth difference obtained in step D);

F) projecting a beam of light from the beam projector to a structure built in the vessel;

G) detecting an amount of beam of light reflected by the structure using the reflection light sensor;

H) determining a position and a shape of the structure;

I) determining a horizontal position of the vehicle using the amount of the reflected light detected in step G) and the position and shape of the structure obtained in step H); and

J) determining the position of the vehicle from the vertical and horizontal positions obtained in steps E) and I).

80. The method of claim 79, wherein the step H) is carried out using a design drawing of the structure.

81. A method of determining a position of an underwater vehicle movable on a vertical wall of a vessel, the vessel being filled with a water and having various kinds of structures on its outer surface, comprising the steps of:

A) determining sizes, shapes and locations of the structures on the outer surface of the vessel;

B) providing an ultrasonic wave device on the vehicle for radiating an ultrasonic wave to the wall and receiving a returning wave;

C) causing the ultrasonic wave device to radiate the ultrasonic wave to the wall and to receive the returning wave while moving the vehicle on the wall;

D) analyzing the returning wave continuously to determine variations of the returning wave;

E) determining the kinds of the structures based on the variations of the returning wave;

F) determining the position of the vehicle relative to the structures based on the determined kinds of the structure acquired in step E) and the determined and sizes, shapes and locations of the structures acquired in step A); and

G) determining the position of the vehicle relative to the vessel from the position of the vehicle relative to the structures obtained in step F) and the determined and sizes, shapes and locations of the structures obtained in step A).

82. The method of claim 81, wherein the step A) is carried out using design drawings of the vessel and structures.

83. The method of claim 81, wherein the vessel is a reactor vessel of a reactor pressure vessel and the ultrasonic wave device is an ultrasonic probe.