Method and apparatus for controlling the charging of a rechargeable battery to ensure that full charge is achieved without damaging the battery

• US 5,864,220 A
• Filed: 03/11/1997
• Issued: 01/26/1999
• Est. Priority Date: 09/16/1993
• Status: Expired due to Fees

• Current Assignee: Star Werks Inc.
• Original Assignee: Chartec Laboratories A/S
• Inventors: Reipur, John, Juul-Hansen, Ebbe
• Primary Examiner(s): Tso, Edward
• Application Number:
  US08/814,839
• Time in Patent Office: 686 Days
• Field of Search: 320/128, 320/134, 320/136, 320/150, 320/153, 320/155, 320/116, 320/160, 320/130, 320/DIG. 21
• US Class Current: 320/134
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H01M 10/443 in response to temperature
• CPC Class Codes: H02J 7/007194 of the battery
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/13 Energy storage using capacitors

Abstract

In order to optimally control the charging of a rechargeable battery of one or more cells to ensure that full and rapid charge is achieved without damaging the battery, a maximum safe value (or sequence of values during the charging process) for one or more charging parameters is determined during a test charge, and subsequent charges of the battery are performed without exceeding the predetermined maximum value(s) for the charging parameter(s). Among the charging parameters contemplated for use are: the charging voltage potential placed across the battery terminals, the charging current supplied to the battery, the temperature of the battery cell and internal pressure of the battery cell as well as rates of changes of the parameters. In accordance with apparatus for practicing the invention, the value(s) of one or more predetermined maximum parameters are stored, and the corresponding actual charging parameter values are measured during the charging process and compared to the stored values to develop signals for controlling the charging process and thereby maintain the monitored parameter(s) no higher than the predetermined maximum value(s).

Claims

1. A method of charging a rechargeable battery having a pair of terminals, the method comprising the steps of:

connecting an electrical power source to the terminals of the battery;

supplying a charging current from the electrical power source to the battery;

monitoring the rate of change of the battery temperature during at least part of the step of charging the battery;

comparing a measured value of the rate of change of the battery temperature with at least one corresponding stored reference value;

determining a remaining period of charging time when the measured value of the rate of change of the battery temperature fulfills at least one predetermined condition with respect to the at least one corresponding reference value; and

terminating the charging process when the remaining charging period has expired.

2. The method according to claim 1, wherein the remaining period of charging time is determined when the measured rate of change of the battery temperature reaches a predetermined value.

3. The method according to claim 1, further comprising gradually reducing the charging current during the determined remaining charging period.

4. The method according to claim 2, further comprising gradually reducing the charging current during the determined remaining charging period.

5. The method according to claim 2, wherein the charging process is controlled so as to charge the battery by a constant high charging current until the measured rate of change of the battery temperature has reached the predetermined value.

6. The method according to claim 3, wherein the charging process is controlled so as to charge the battery by a constant high charging current until the measured rate of change of the battery temperature has reached the predetermined value.

7. The method according to claim 4, wherein the charging process is controlled so as to charge the battery by a constant high charging current until the measured rate of change of the battery temperature has reached the predetermined value.

10. The method of claim 1 in which a sequence of measured values of the rate of change of the battery temperature is compared with a plurality of stored reference values.

11. The method of claim 5 in which a sequence of measured values of the rate of change of the battery temperature is compared with a plurality of stored reference values.

12. The method of claim 6 in which a sequence of measured values of the rate of change of the battery temperature is compared with a plurality of stored reference values.

13. The method of claim 7 in which a sequence of measured values of the rate of change of the battery temperature is compared with a plurality of stored reference values.

8. A method of charging a rechargeable battery having a pair of terminals, the method comprising:

connecting an electrical power source to the terminals of the battery;

supplying a charging current from the electrical power source to the battery;

monitoring the rate of change of the battery temperature during at least part of the step of charging the battery;

comparing a measured value of the rate of change of the battery temperature with at least one corresponding stored reference value;

gradually reducing the charging current when the measured value of the rate of change of the battery temperature fulfills at least one predetermined condition with respect to the at least one corresponding stored reference value;

whereby, significant overcharge of the battery is avoided.

9. The method according to claim 8, wherein the charging current is gradually reduced when the measured rate of change of the battery temperature reaches a predetermined value.

14. The method of claim 8 in which a sequence of measured values of the rate of change of the battery temperature is compared with a plurality of stored reference values.

15. The method of claim 9 in which a sequence of measured values of the rate of change of the battery temperature is compared with a plurality of stored reference.