Utility meter transmitter assembly for subsurface installations

• US 5,877,703 A
• Filed: 08/12/1997
• Issued: 03/02/1999
• Est. Priority Date: 08/12/1997
• Status: Expired due to Fees

• Current Assignee: Badger Meter Incorporated
• Original Assignee: Badger Meter Incorporated
• Inventors: Walding, H. Paul Jr., Sell, Jeffrey L., Bloss, Kenneth R. Jr.
• Primary Examiner(s): Horabik, Michael
• Assistant Examiner(s): Edwards, Jr., Timothy
• Application Number:
  US08/909,907
• Time in Patent Office: 567 Days
• Field of Search: 340/870.02, 361/616, 361/679
• US Class Current: 340/870.02
• CPC Class Codes: G01D 4/004 Remote reading of utility meters to a fixed location
• CPC Class Codes: G01D 4/006 Remote reading of utility meters to a non-fixed location, i.e. mobile location
• CPC Class Codes: G01D 4/008 Modifications to installed utility meters to enable remote reading
• CPC Class Codes: G08C 17/04 using magnetically coupled devices
• CPC Class Codes: H01Q 1/2233 used in consumption-meter devices, e.g. electricity, gas or water meters
• CPC Class Codes: Y02B 90/20 Smart grids as enabling technology in buildings sector smart grids supporting the management or operation of end-user stationary applications in general, or like technologies with no associated climate change mitigation effect Y04S20/00
• CPC Class Codes: Y04S 20/30 Smart metering, e.g. specially adapted for remote reading

Abstract

An improved assembly (10) for housing electronics for remote reading of meter reading data in a subsurface enclosure (11) includes a first inner enclosure (40) of metal for housing the receiver/transmitter circuitry (90), a second inner enclosure (69, 86) for housing a battery (65) and an outer enclosure (24) of plastic which encloses both of the inner enclosures and additionally provides a sealed compartment for an antenna (50).

Claims

1. An assembly for communication of utility meter signals between a utility meter and a collection unit, the assembly comprising:

an antenna;

transmitter circuitry electriclly connected to the antenna for transmitting utility meter signals to the collection unit;

inner and outer enclosures, wherein the transmitter circuitry is disposed completely within the inner enclosure and wherein the inner enclosure is disposed completely within the outer enclosure to form a double-walled enclosure for the transmitter circuitry; and

wherein the outer enclosure has a seal and wherein the inner enclosure has a seal that is isolated from the seal for the outer enclosure by interruption of substantial fluid communication with the seal for the outer enclosure.

2. The assembly of claim 1, wherein the antenna is positioned within the outer enclosure, but outside of the inner enclosure.

3. The assembly of claim 1, further comprising means for mounting the assembly to a pit lid for a subsurface pit enclosure in which the assembly is to be positioned.

4. The assembly of claim 1, further comprising

a removable battery assembly which is positioned inside the outer enclosure, but outside the inner enclosure, the battery assembly having at least one battery for supplying power to the electronics in the inner enclosure sealed within a battery casing;

and

wherein the inner enclosure has a sealed plug-type connection into said battery casing through which electical connection is made between the battery and the transmitter circuitry.

5. The assembly of claim 1, wherein the inner enclosure is made of metal, and wherein the outer enclosure is made of plastic.

6. The assembly of claim 5, wherein the inner enclosure further comprises:

a cylindrical body of metal in which the transmitter circuitry is mounted, the body having an open end forming a rim around the open end; and

a metal lid which encloses the open end of the body, wherein the seal for the inner enclosure is provided by sealingly attaching said lid to the rim around the open end of the body to form a complete inner enclosure.

7. The assembly of claim 1, wherein the antenna is carried by a first substrate;

wherein the transmitter circuitry is carried by a second substrate; and

wherein the transmitter circuitry is electrically connected to the antenna by a rigid coaxial cable extending generally vertically between the first substrate and the second substrate.

8. The assembly of claim 7, further comprising a support having three upright legs extending through the substrate for the transmitter circuitry, said upright legs connecting through three substantially horizontal legs to an annular member having an opening through which coaxial cable passes.

9. The assembly of claim 8, wherein said annular member is positioned eccentrically with respect to a central longitudinal axis of the assembly.

10. The assembly of claim 1, wherein the outer enclosure includes a wire entry port, and wherein a wire from the utility meter is positioned to pass through the wire entry port and into the outer enclosure, said wire including a connector for easy connection to and disconnection from the transmitter circuitry.

11. The assembly of claim 10, wherein

the inner enclosure has a sealed port through which electrical connection is made between the wire from the utility meter and the transmitter circuitry.

12. The assembly of claim 10, wherein

the inner and outer enclosures form a space in which the connector is connected to the transmitter circuitry;

further comprising a strain relief member positioned in said space for supporting the wire against strain forces; and

further comprising sealing material filling said space.

13. The assembly of claim 12, wherein

the inner enclosure has a sealed port through which electrical connection is made between the wire from the utility meter and the transmitter circuitry.

14. An assembly for communication of utility meter signals between a utility meter and a collection unit, the assimbly comprising:

an antenna;

transmitter circuitry electrically connected to the antenna for transmitting utility meter signals to the collection unit;

inner and outer enclosures, wherein the transmitter circuitry is disposed completely within the inner enclosure and wherein the inner enclosure is disposed completely within the outer enclosure to form a double-walled enclosure for the transmitter circuitry;

wherein the inner enclosure is made of metal, and wherein the outer enclosure is made of plastic; and

wherein the outer enclosure has a cylindrical body with an open bottom end and a bottom cover which is attached to cover the open bottom end of the cylindrical body.

15. The assembly of claim 5, 6 or 14, wherein the inner enclosure and the outer enclosure have respective cylindrical side walls forming an annular space between said cylindrical side walls and wherein said seal for the outer enclosure includes sealing material positioned in said annular space.

16. An assembly for communication of utility meter signals between a utility meter and an external collection unit, the assembly comprising:

an antenna;

transmitter circuitry electrically connected to the antenna for transmitting utility meter signals to the external collection unit;

an inner top enclosure in which the receiver/transmitter circuitry is positioned;

an inner bottom enclosure for receiving a battery assembly, said bottom enclosure being secured in a position below the inner top enclosure to provide a sealed bottom enclosure for the battery assembly; and

an outer enclosure which receives both the inner top enclosure for the transmitter circuitry the inner bottom enclosure for the battery, said outer enclosure having a removable part for access to, and removal of, the battery assembly.

17. The assembly of claim 16, wherein the top inner enclosure is made of metal, and wherein the outer enclosure is made of plastic.

18. The assembly of claim 16, further comprising means for mounting the assembly to a pit lid for a subsurface pit enclosure in which the assembly is to be positioned.

19. The assembly of claim 16, wherein the inner enclosure further comprises:

a cylindrical body of metal in which the transmitter circuitry is mounted, the body having an open end forming a rim around the open end; and

a metal lid which encloses the open end of the body and is sealingly attached to the rim around the open end of the body to form a complete inner enclosure.

20. The assembly of claim 16, wherein the inner enclosure has a sealed plug-type connection into said battery assembly through which electrical connection is made between the battery and the transmitter circuitry.

21. The assembly of claim 16, wherein the antenna is carried by a first substrate;

wherein the transmitter circuitry is carried by a second substrate; and

further comprising a rigid coaxial cable extending generally vertically between the first substrate and the second substrate to electrically connect the antenna with the transmitter circuitry.

22. An assembly having an antenna and transmitter circuitry for communication of utility meter signals between a utility meter and an external collection unit, the assembly further comprising:

an inner top enclosure in which the transmitter circuitry is positioned;

an outer enclosure which receives the inner top enclosure for the transmitter, said outer enclosure having an open bottom end; and

an inner bottom enclosure for receiving a battery and sealing material disposed in and around the battery, said bottom enclosure being inserted through the open bottom end of the outer enclosure and secured in a position below the inner top enclosure to provide a sealed bottom enclosure for the battery.

23. The assembly of claim 22, in which the bottom inner enclosure includes a battery casing and a base member, wherein the sealing material is deformable, and wherein a gasket is formed on a bottom interior surface of the base member, said gasket being received in the sealing material when the battery casing is assembled to the base member to provide a sealed bottom enclosure for the battery.

24. The assembly of claim 22 or 23, further comprising a cover that encloses the bottom end of the outer enclosure.

25. The assembly of claim 22 or 23, further comprising guides formed on the base member for orienting the inner battery casing in proper position for assembly to the base member.