Discharge monitoring and isolating system for batteries

• US 5,894,212 A
• Filed: 09/19/1997
• Issued: 04/13/1999
• Est. Priority Date: 09/19/1997
• Status: Expired due to Fees

• Current Assignee: Epstein J. Michael
• Original Assignee: Tarrytown Consulting, Inc.
• Inventors: Balogh, Andre A.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Shin, K.
• Application Number:
  US08/934,480
• Time in Patent Office: 571 Days
• Field of Search: 320/116, 320/118, 320/120, 320/121, 320/122, 320/127-135, 320/136, 320/126, 320/112, 320/117, 320/119, 324/434, 324/433, 324/429, 307/46, 307/48, 307/49, 307/50, 429/90-93
• US Class Current: 320/122
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits

Abstract

A battery-cell protection system includes a processor, a wake-up circuit, and a shunt or isolation switch. The processor responds to voltages from cells in a battery by detecting any of the voltages being less than or equal to a predetermined threshold voltage. The processor samples cell voltages at a fast sampling rate and compares the sampled voltages to a predetermined threshold value. The processor further identifies any cell having an associated voltage that is less than or equal to the predetermined threshold voltage. The wake-up circuit responds to a current load from the battery by activating the processor. The shunt switch responds to the identification of the cell by selectively electrically shunting the identified cell to allow the other cells of the battery to continue to supply power to a connected load. The monitoring and identification of cells are performed in parallel to rapidly monitor all of the cells at once. In addition, the monitoring of the cells adaptive in modifying the sampling rate for improved detection and isolation of discharged cells. The processor may further include appropriate memory for recording information, such as total load current, which may later be used as a battery-usage clock to determine the "age" and remaining "life" of the battery.

Claims

1. A battery cell protection system comprising:

a processor responsive to a plurality of voltages received in parallel from a plurality of cells in a battery for detecting any of the voltages being less than or equal to a predetermined threshold voltage, and for identifying at least one cell having an associated voltage being less than or equal to said predetermined threshold voltage; and

an isolation switch responsive to the identification of said at least one cell for selectively electrically isolating said at least one identified cell from the other cells of the battery.

2. The battery cell protection system of claim 1 further comprising:

a wake-up circuit responsive to a current load from the battery for activating the processor.

3. The battery cell protection system of claim 1 wherein the processor, using samples of the cell voltages obtained at a first sampling rate, compares the samples to a predetermined threshold value to detect for any of the voltages being less than or equal to the predetermined threshold voltage.

5. The battery cell protection system of claim 1 further comprising:

a current load switch for receiving current from the battery; and

wherein the current monitor detects a current load from the current received by the current load switch.

6. The battery cell protection system of claim 5 wherein the current load switch is a n-channel metal oxide semiconductor field effect transistor.

7. The battery cell protection system of claim 1 further comprising:

a memory for storing a bit sequence identifying any cells to be selectively isolated;

wherein the processor generates the bit sequence from the identification of cells having voltages less than or equal to the predetermined threshold voltage.

8. The battery cell protection system of claim 7 further comprising:

an optocoupler responsive to the bit sequence for controlling the isolation switch to selectively electrically isolate the at least one identified cell.

4. The battery cell protection system of clam 3 further comprising:

a current monitor responsive to a current load from the battery for generating a sampling rate correction signal; and

wherein the processor responsive to the sampling rate correction signal adaptively modifies the sampling to be at a second predetermined sampling rate greater than the first sampling rate, and compares samples of the cell voltages to the predetermined threshold at the second predetermined sampling rate.

9. The battery cell protection system of clam 1 further comprising:

an analog-to-digital converter for converting the plurality of voltages to a corresponding digital signal; and

wherein the processor processes the digital signal for detecting any of the voltages corresponding to the digital signal being less than predetermined threshold voltage.

10. The battery cell protection system of claim 9 further comprising:

a multiplexer for converting the plurality of voltages received in parallel from the plurality of cells to a serial analog voltage signal representing the plurality of voltages; and

wherein the analog-to-digital converter processes the serial analog voltage signal to generate a serial bit sequence as the digital signal.

11. A battery cell protection system comprising:

a processor responsive to a plurality of voltages received in parallel from a plurality of cells in a battery for detecting any of the voltages being less than or equal to a predetermined threshold voltage, using samples of the cell voltages obtained at a first sampling rate to compare the samples to a predetermined threshold value, and for identifying at least one cell having an associated voltage being less than or equal to the predetermined threshold voltage;

a wake-up circuit responsive to a current load from the battery for activating the processor; and

a shunt switch responsive to the identification of the at least one cell for selectively electrically shunting-out the at least one identified cell to prevent the at least one identified cell from becoming reverse charged.

12. The battery cell protection system of claim 11 further comprising:

a current monitor responsive to a current load from the battery for generating a sampling rate correction signal; and

wherein the processor responsive to the sampling rate correction signal adaptively modifies the sampling to be at a second predetermined sampling rate greater than the first sampling rate, and compares samples of the cell voltages to the predetermined threshold at the second predetermined sampling rate.

13. The battery cell protection system of claim 12 further comprising:

a current load switch, including a "HEX-SENSE", a n-channel metal oxide semiconductor field effect transistor, for receiving from the battery; and

wherein the current monitor detects a current load from the current received by the current load switch.

14. A method for protecting the cells of a multi-cell battery comprising the steps of:

receiving in parallel a plurality of voltages from the cells;

detecting for any of the plurality of voltages being less than or equal to a predetermined threshold voltage;

identifying at least one cell having an associated voltage being less than or equal to the predetermined threshold voltage; and

selectively electrically isolating the at least one identified cell from the other cells of the battery to protect the other cells.

15. The method of claim 14 further comprising the steps of:

receiving a current from the battery associated with a current load thereof; and

activating a processor to perform the steps of detecting and identifying.

16. The method of claim 14 wherein the step of detecting further comprises the steps of:

sampling the plural of voltages at a first sampling rate; and

comparing the samples to a predetermined threshold value to detect for any of the voltages being less than or equal to the predetermined threshold voltage.

17. The method of claim 16 further comprising the steps of:

monitoring a current from the battery;

generating a sampling rate correction signal in response to a current load associated with the current from the battery; and

adaptively controlling the step of sampling using the sampling rate correction signal to perform the step of sampling at a second predetermined sampling rate greater than the first sampling rate.

18. The method of claim 17 wherein the step of monitoring includes the step of:

monitoring the current using a n-channel metal oxide semiconductor field effect transistor.

19. The method of claim 14 further comprising the step of:

storing in a memory a bit sequence identifying any cells to be selectively isolated; and

wherein the step of identifying includes the step of generating the bit sequence from the identification of cells having voltages less than or equal to the predetermined threshold voltage.

20. The method of claim 19 comprising the steps of:

receiving the bit sequence at an optocoupler; and

controlling, using the optocoupler responding to the bit sequence, the step of selectively electrically isolating the at least one identified cell.