Opto-electrically controlled direct current motor speed control circuit

• US 5,896,487 A
• Filed: 03/05/1996
• Issued: 04/20/1999
• Est. Priority Date: 03/05/1996
• Status: Expired due to Fees

• Current Assignee: Billy Reese Masten, Darrell Vines
• Original Assignee: Billy Reese Masten, Darrell Vines
• Inventors: Vines, Darrell, Masten, Billy Reese
• Primary Examiner(s): SALATA, ANTHONY J
• Application Number:
  US08/611,399
• Time in Patent Office: 1,141 Days
• Field of Search: 388/800-808, 388/907.5, 388/909, 388/811, 388/934, 388/819, 318/254, 318/439, 318/138, 324/160, 324/175, 73/494, 73/497, 250/227.21, 250/231.1, 250/231.13, 250/231.14, 250/231.16, 250/231.17, 250/231.18, 250/233, 250/236
• US Class Current: 388/811
• CPC Class Codes: H02P 7/2855 whereby the speed is regulated by measuring the motor speed and comparing it with a given physical value
• CPC Class Codes: Y10S 388/934 Thermal condition

Abstract

A dc motor speed control circuit is provided. A first circuit utilizing an opto-electric sensor for providing an input signal corresponding to a desired dc motor speed is connected to a second circuit and the second circuit is connected to the dc motor, wherein the second circuit responds to the input signal and causes current to flow through the dc motor corresponding to the input signal. A temperature circuit, voltage level circuit and current level circuit may also be connected to the second circuit to control the dc motor.

Claims

1. A dc motor speed control circuit comprising, a first circuit having an output, said first circuit including an opto-electric sensor for generating a first signal corresponding to a desired dc motor speed, a second circuit having an output coupled to the dc motor and an input coupled to the output of the first circuit, the second circuit receiving the first signal and generating a second signal which causes current to flow through the dc motor such that the speed of the dc motor corresponds to the desired dc motor speed of the first signal, the second circuit comprising a timer having an input, coupled to the output of the first circuit, to receive the first signal and an output, a drive circuit having an input coupled to the output of the timer and an output coupled to the dc motor, the drive circuit generating the second signal which causes current to flow through the dc motor whenever the drive circuit is turned on and a charging circuit coupled between the output of the first circuit and the input to the timer, wherein, in response to an occurrence of a selected transition in the first signal, the charging circuit is cleared and the second signal output by the timer transitions to a state which turns the drive circuit off and wherein the charging circuit turns the drive circuit on by resetting the output of the timer to a next state upon expiration of a time period after the charging circuit is cleared but fails to turn the drive circuit on if a next occurrence of the selected transition occurs before the time period expires.

2. The dc motor speed control circuit of claim 1, wherein the opto-electric sensor comprises a light emitting diode, a light sensor and an interposed moveable transmissive film, whereas as the transmissive film is moved relative to the light sensor and the diode, the transmissive film permits a percentage of the light from the light emitting diode to be received by the light sensor corresponding to the position of the transmissive film.

3. The dc motor speed control circuit of claim 2, wherein the transmissive film is linear with varying transmissivity across its length.

4. The dc motor speed control circuit of claim 2, wherein the transmissive film is substantially circular with varying transmissivity around its circumference.

5. The dc motor speed control circuit of claim 2, wherein the transmissive film is substantially circular with a three-fourths oval transmissive region.

6. The dc motor speed control circuit of claim 1, wherein the opto-electric sensor comprises a light emitting diode, a line imager and an interposed moveable opaque film, whereas as the opaque film is moved relative to the line imager and the diode, the opaque film permits a percentage of the line imager to be illuminated by the light emitting diode corresponding to the position of the opaque film.

7. The dc motor speed control circuit of claim 6, wherein the opaque film is substantially linear.

8. The dc motor speed control circuit of claim 6, wherein the opaque film is substantially circular with a transmissive portion thereof to allow light from the light emitting diode to be transmitted to the line imager.

9. The dc motor speed control circuit of claim 1, further comprising a temperature circuit connected to the second circuit to measure the temperature of the drive circuit, wherein the temperature circuit causes the second signal output by the timer to transition to the state which turns the drive circuit off when a predetermined temperature of the drive circuit is exceeded.

10. The dc motor speed control circuit of claim 9, wherein the temperature circuit comprises a thermistor connected to a comparator.

11. The dc motor speed control circuit of claim 1, further comprising a voltage level circuit connected to the second circuit, wherein the voltage level causes the second signal output by the timer to transition to the state which turns the drive circuit off when a predetermined minimum voltage level is reached.

12. The dc motor speed control circuit of claim 11, wherein the voltage level circuit comprises a comparator.

13. The dc motor speed control circuit of claim 1, further comprising a current level circuit connected to the second circuit, wherein the current level circuit causes the second signal output by the timer to transition to the state which turns the drive circuit off when a predetermined maximum current level is reached.

14. The dc motor speed control circuit of claim 13, wherein the current level circuit comprises a comparator.

15. The dc motor speed control circuit of claim 1, wherein the second circuit comprises a microprocessor.

16. The dc motor speed control circuit of claim 1, the dc motor having separately controlled field and armature currents, wherein the second control circuit independently controls the field and armature currents.

17. A dc motor speed control circuit, comprising:

an opto-electric sensor capable of generating a first "off" signal;

a reset circuit connected to receive said first "off" signal from said opto-electric sensor, said reset circuit capable of generating an "on" signal;

a control device connected to receive said first "off" signal from said opto-electric sensor and said "on" signal from said reset circuit, said control device capable of generating an "off" signal in response to said first "off" signal from said opto-electric sensor or an "on" signal in response to said "on" signal from said reset circuit;

a drive circuit connected to receive said "off" and "on" signals from said timer, said drive circuit generating a drive signal capable of causing current to flow through a dc motor connected thereto in response to receipt of said "on" signal from said control device and not generating said drive signal in response to receipt of said "off" signal from said control device;

said reset circuit clearing in response to receipt of said first "off" signal from said opto-electric sensor and generating said "on" signal after expiration of a first time period after being cleared by said first "off" signal from said opto-electric sensor;

said first time period being reset upon receipt of a next "off" signal from said opto-electric sensor, said first "off" signal and said next "off" signal separated by a second time period;

wherein no current flows through said dc motor when said second time period is shorter than said first time period, wherein no current flows through said dc motor for only said second time period when said first time period is longer than said second time period and wherein current flows through said dc motor for a third time period, said third time period varying proportionately with said first time period while said second time period remains constant, when said first time period is longer than said second time period.

18. The dc motor speed control circuit according to claim 17 wherein said first "off" signal is a first falling edge of a square wave and said next "off" signal is a next falling edge of said square wave.

19. The dc motor speed control circuit according to claim 17 wherein said control device is a timer.

20. The dc motor speed control circuit according to claim 19 wherein said first "off" signal is a first falling edge of a square wave and said next "off" signal is a next falling edge of said square wave.

21. The dc motor speed control circuit according to claim 20 wherein said reset circuit is a charging circuit and said second time period is a recharge period for said charging circuit.

22. The dc motor according to claim 18 wherein said control device is a microprocessor.