Dust sensor apparatus

• US 5,910,700 A
• Filed: 03/20/1998
• Issued: 06/08/1999
• Est. Priority Date: 03/20/1997
• Status: Expired due to Fees

• Current Assignee: David R. Crotzer
• Original Assignee: David R. Crotzer
• Inventors: Crotzer, David R.
• Primary Examiner(s): Dougherty, Thomas M.
• Application Number:
  US09/045,458
• Time in Patent Office: 445 Days
• Field of Search: 310/366, 310/369, 310/328, 310/331, 310/316, 310/338
• US Class Current: 310/338
• CPC Class Codes: G01N 2291/02408 Solids in gases, e.g. particle suspensions
• CPC Class Codes: G01N 2291/0257 with a layer containing at least one organic compound
• CPC Class Codes: G01N 29/036 by measuring frequency or resonance of acoustic waves

Abstract

A dust sensing apparatus uses a transducer element oscillating at a resonant frequency to detect changes in dust concentration. The transducer is fabricated from a polymer material which oscillates when a voltage is applied. The presence of dust affects the oscillation frequency. Dampening of the frequency by the dust presence changes the electrical resistance provided by the transducer. Electronic circuitry computes the level of dust by measuring and controlling the level of the AC signal required to maintain the oscillation frequency by monitoring the resistance.

Claims

1. A dust sensing apparatus comprising:

a transducer element comprised of a substrate and having a resonant frequency, said substrate having a top surface and a bottom surface, at least one sensor portion, and at least one conductive portion;

said substrate further comprising;

a top layer, a middle layer and a bottom layer, wherein said top layer and said bottom layer are further subdivided into a plurality of segments along an axis substantially orthogonal to a plane defined by said layers;

said at least one conductive portion further comprising at least one segment of said top layer and an opposed segment of said bottom layer; and

said at least one sensor portion comprising the remaining segments of said top layer and said bottom layer;

a plurality of excitation electrodes connected to said substrate, wherein said plurality of excitation electrodes comprises;

at least one source electrode connected to said sensor portion; and

at least one around electrode connected to said conductive portion;

a control circuit connected to said plurality of excitation electrodes, said control circuit producing an input signal having a frequency;

said input signal producing an electric field between said at least one sensor portion and said at least one conductive portion wherein said electric field is sufficient to produce oscillatory vibrational movement of said substrate.

2. The transducer as in claim 1 wherein said control circuit is adapted to vary said frequency in response to the rate of said oscillatory movement in response to feedback when said frequency is dampened by dust on said top surface.

3. The transducer element of claim 1

wherein said top layer and said bottom layer comprise said at least one sensor portion;

and

said middle layer comprises said at least one conductive portion and wherein

said oscillatory vibrational movement of said transducer is sufficient to agitate dust accumulated on said top surface.

4. The transducer element of claim 3 wherein said at least one source electrode further comprises a first source electrode connected to said top layer and a second source electrode connected to said bottom layer.

5. The transducer element of claim 1 wherein said at least one ground electrode further comprises a first ground electrode connected to one of said segments of said top layer and a second ground electrode connected to said opposed segment of said bottom layer;

and

said at least one source electrode further comprises a first source electrode connected to the sensor portion of said top layer and a second source electrode connected to said sensor portion of said bottom layer.

6. The transducer element of claim 1 wherein said at least one sensor portion comprises a piezoelectric polymer sensor material.

7. The transducer element of claim 1 wherein said at least one conductive portion comprises a piezoelectric conductive polymer.

8. The transducer element as in claim 7 wherein said conductive portion comprises an irradiated layer of said conductive polymer.

9. The transducer element of claim 8 wherein said irradiated layer is comprised of carbon.

10. The transducer element of claim 6 wherein said polymer sensor material is comprised of a polyvinyl polymer.

11. The transducer element of claim 10 wherein said polyvinyl polymer is poly-vinylidene-fluoride (PVDF).

12. A dust sensing apparatus comprising:

a transducer element comprised of a substrate and having a resonant frequency, said substrate having a top surface and a bottom surface, at least one sensor portion, and at least one conductive portion;

said substrate further comprising;

a top surface and a bottom surface, said at least one conductive portion comprising an irradiated area of said top surface and said at least one conductive portion further comprising a diagonally opposed irradiated area on said bottom surface, and

said sensor portion comprising the non-irradiated areas of said substrate;

a plurality of excitation electrodes connected to said substrate, wherein said plurality of electrodes comprises;

at least one source electrode connected to said sensor portion; and

at least one ground electrode connected to said conductive portion;

a control circuit connected to said plurality of excitation electrodes, said control circuit producing an input signal having a frequency;

said input signal producing an electric field between said at least one sensor portion and said at least one conductive portion wherein said electric field is sufficient to produce oscillatory vibrational movement of said substrate.

13. The transducer element of claim 12 wherein said at least one ground electrode further comprises:

a first ground electrode connected to said irradiated area of said top surface; and

a second ground electrode connected to said diagonally opposed irradiated area of said bottom layer; and

said at least one source electrode further comprises;

a first source electrode connected to the non-irradiated area of said top surface; and

a second source electrode connected to the non-irradiated area of said bottom surface.

14. A dust sensing apparatus comprising:

a transducer element comprised of a substrate and having a resonant frequency, said substrate having a top surface and a bottom surface, at least one sensor portion, and at least one conductive portion, wherein said transducer has a top surface having a perimeter defined by an outer edge and wherein said conductive portion comprises at least one trace on said top surface and said sensor portion comprises the remainder of the substrate;

a plurality of excitation electrodes connected to said substrate, wherein said plurality of electrodes further comprises;

at least one source electrode connected to said sensor portion; and

at least one ground electrode connected to said conductive portion;

a control circuit connected to said plurality of excitation electrodes, said control circuit producing an input signal having a frequency;

said input signal producing an electric field between said at least one sensor portion and said at least one conductive portion wherein said electric field is sufficient to produce oscillatory vibrational movement of said substrate.

15. The transducer element as in claim 14 wherein said at least one source electrode comprises:

a first source electrode connected to said sensor portion at a point more proximate to said outer edge than said at least one trace; and

a second source electrode connected to said sensor portion at an substantially opposed point more proximate to said outer edge then said at least one trace; and

said at least one ground electrode further comprises an electrode connected to each of said traces.

16. The transducer element as in claim 15 wherein said at least one trace comprises a pair of parallel trace elements extending from an edge of said top surface to an opposed edge of said top surface.