DC to DC converter with high efficiency for light loads

• US 5,912,552 A
• Filed: 02/12/1997
• Issued: 06/15/1999
• Est. Priority Date: 02/12/1997
• Status: Expired due to Fees

• Current Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
• Original Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
• Inventors: Tateishi, Tetsuo
• Primary Examiner(s): Hecker, Stuart N.
• Application Number:
  US08/797,990
• Time in Patent Office: 853 Days
• Field of Search: 323/224, 323/285, 363/21, 361/18
• US Class Current: 323/285
• CPC Class Codes: H02M 1/0032 Control circuits allowing low power mode operation, e.g. in standby mode
• CPC Class Codes: H02M 3/1588 comprising at least one synchronous rectifier element H02M3/1582, H02M3/1584 take precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A DC to DC converter which maintains high efficiency over broad current ranges in a current mode switching regulator circuit without changing operational mode. A low ripple voltage is maintained over the entire load range and good voltage regulation is maintained with high efficiency. This is possible because the switching frequency is adjusted in accordance with the load without changing operational states, thus making it unnecessary to define plural states of operation. The timing of turning on the switch(es) varies since the switch(es) is (are) turned on when two set (ready) signals both become ready. For fixed frequency switching applications, switching pulses from a fixed frequency oscillator as a first set signal are skipped when a second set signal is not ready. On the other hand, for a variable frequency switching scheme which is implemented by driving the switching with a one-shot having a constant OFF time, the switching pulse is created after both set signals become active. A low pass filter is also used to dynamically adjust the minimum peak inductor current and to minimize ripple voltage for low load conditions so that a smaller output capacitor may be used.

Claims

1. A switching voltage regulator comprising:

an output terminal connected to a load;

an output circuit including an inductor for storing energy and an output capacitor coupled to said output terminal which supplies a regulated voltage to said output terminal;

a switch coupled to said inductor so as to alternate an input voltage applied to said inductor in response to a switching control signal;

a rectifying circuit coupled to said inductor so as to freewheel current in said inductor and substantially prevent a reverse current through said inductor from said output terminal; and

a switching control circuit which provides said switching control signal to said switch so as to maintain said regulated voltage to said output terminal, said switching control circuit comprising;

a first circuit which monitors a voltage provided to said output terminal and generates a first feedback signal which indicates a target inductor current for providing the regulated voltage to the output terminal,

a second circuit which monitors an inductor current output by said inductor to said output terminal and generates a second feedback signal which indicates the inductor current,

a logic circuit with first, second and third input terminals for receiving first, second, and third control signals, respectively, and at least one output terminal for outputting said switching control signal to close said switch when said first and second control signals are active and for outputting said switching control signal to open said switch when said third control signal is active,

a pulse generating circuit for providing said first control signal to said first input terminal of said logic circuit,

a third circuit which provides said third control signal to said third input of said logic circuit in response to said first and second feedback signals, said third control signal being active when said second feedback signal has a greater value than said first feedback signal, and

a fourth circuit responsive to said first feedback signal so as to provide said second control signal to said second input of said logic circuit, said second control signal being active when said first feedback signal has a value greater than a predetermined value.

2. A switching voltage regulator as in claim 1, wherein said switching control circuit further comprises a low pass filter which filters said first feedback signal so as to dynamically adjust a minimum peak inductor current through said inductor.

3. A switching voltage regulator as in claim 1, wherein said switching voltage regulator is a step down voltage regulator, whereby said regulated voltage is less than said input voltage.

4. A switching voltage regulator as in claim 3, wherein said switch is coupled between said input voltage and a junction of said rectifying circuit and one end of said inductor, and another end of said inductor is connected to said output terminal.

5. A switching voltage regulator as in claim 4, wherein said rectifying circuit comprises a diode connected between ground and said inductor.

6. A switching voltage regulator as in claim 4, wherein said rectifying circuit comprises:

a switching transistor connected between ground and said junction of said rectifying circuit and said inductor;

a comparator which compares one of a voltage across said switching transistor and said second feedback signal to a zero crossing reference voltage to generate a reverse polarity signal which indicates the polarity of said inductor current; and

a gate responsive to said reverse polarity signal and a driving signal from said logic circuit so as to disable said switching transistor when said reverse polarity signal indicates that said inductor current is flowing from said output terminal to said inductor and to switch said switching transistor in inverse phase with said switch when said reverse polarity signal indicates that said inductor current is flowing to said output terminal from said inductor.

7. A switching voltage regulator as in claim 1, wherein said logic circuit comprises an AND gate which receives said first and second control signals at first and second inputs thereof, and an RS flip-flop which receives an output of said AND gate at a set input thereof and said third control signal at a reset input thereof.

8. A switching voltage regulator as in claim 1, wherein said pulse generating circuit comprises an oscillator.

9. A switching voltage regulator as in claim 1, wherein said pulse generating circuit comprises a constant OFF time one-shot responsive to said third control signal from said third circuit to provide a constant duration duty cycle pulse to said first input terminal of said logic circuit.

10. A switching voltage regulator as in claim 1, wherein said switching voltage regulator is a step up voltage regulator, whereby said regulated voltage is greater than said input voltage.

11. A switching voltage regulator as in claim 10, wherein one end of said inductor is connected to said input voltage and another end of said inductor is connected to said rectifying circuit, and said switch is connected between ground and said rectifying circuit.

12. A switching voltage regulator as in claim 11, wherein said rectifying circuit comprises a diode connected between said output terminal and a junction connecting one end of said inductor with said switch.

13. A switching voltage regulator as in claim 1, wherein said switching voltage regulator is a buck-boost voltage regulator, whereby said regulated voltage is selectively less than or greater than said input voltage.

14. A switching voltage regulator as in claim 13, wherein said inductor comprises a transformer with a first winding connected between said input voltage and said switch and with a second winding connected between ground and said rectifying circuit.

15. A switching voltage regulator as in claim 14, wherein said rectifying circuit comprises a diode connected between said output terminal and said second winding of said transformer.

16. A switching voltage regulator comprising:

an output terminal connected to a load;

an output circuit including an inductor for storing energy and an output capacitor coupled to said output terminal which supplies a regulated voltage to said output terminal;

switching means coupled to said inductor for alternating an input voltage applied to said inductor in response to a switching control signal;

rectifying means coupled to said inductor for freewheeling current in said inductor and substantially preventing a reverse current through said inductor from said output terminal; and

switching control means for providing said switching control signal to said switching means so as to maintain said regulated voltage to said output terminal, said switching control means comprising;

means for monitoring a voltage provided to said output terminal and for generating a first feedback signal which indicates a target inductor current for providing the regulated voltage to the output terminal,

driving means responsive to said first feedback signal for selectively supplying driving pulses to said switching means as said switching control signal so as to control duty cycle switching of said switching means, and for varying a frequency of said switching by said switching means by an amount proportional to a current through said inductor when said first feedback signal has a value greater than a predetermined threshold, and

a low pass filter which filters said first feedback signal so as to dynamically adjust a minimum peak inductor current through said inductor.

17. A switching voltage regulator as in claim 16, wherein said switching voltage regulator is a step down voltage regulator, whereby said regulated voltage is less than said input voltage.

18. A switching voltage regulator as in claim 17, wherein said switching means is coupled between said input voltage and a junction of said rectifying means and one end of said inductor and another end of said inductor is connected to said output terminal.

19. A switching voltage regulator as in claim 18, wherein said rectifying means comprises a diode connected between ground and said inductor.

20. A switching voltage regulator as in claim 18, wherein said rectifying means comprises:

a switching transistor connected between ground and a junction of said rectifying means and said inductor;

means for comparing one of a voltage across said switching transistor and a second feedback signal indicating current in said inductor to a zero crossing reference voltage and for generating a reverse polarity signal which indicates the polarity of said inductor current; and

gating means responsive to said reverse polarity signal and a driving signal from said driving means for disabling said switching transistor when said reverse polarity signal indicates that said inductor current is flowing from said output terminal to said inductor and for switching said switching transistor in inverse phase with said switching means when said reverse polarity signal indicates that said inductor current is flowing to said output terminal from said inductor.

21. A switching voltage regulator comprising:

an output terminal connected to a load;

an output circuit including an inductor for storing energy and an output capacitor coupled to said output terminal which supplies a regulated voltage to said output terminal;

switching means coupled to said inductor for alternating an input voltage applied to said inductor in response to a switching control signal;

rectifying means coupled to said inductor for freewheeling current in said inductor and substantially preventing a reverse current through said inductor from said output terminal; and

switching control means for providing said switching control signal to said switching means so as to maintain said regulated voltage to said output terminal, said switching control means comprising;

means for monitoring a voltage provided to said output terminal and for generating a first feedback signal which indicates a target inductor current for providing the regulated voltage to the output terminal, and

driving means responsive to said first feedback signal for selectively supplying driving pulses to said switching means as said switching control signal so as to control duty cycle switching of said switching means, and for varying a frequency of said switching by said switching means by an amount proportional to a current through said inductor when said first feedback signal has a value greater than a Predetermined threshold, said driving means comprising;

means for monitoring an inductor current output by said inductor to said output terminal and for generating a second feedback signal which indicates the inductor current,

gating means responsive to first, second, and third control signals for outputting said switching control signal to close said switching means when said first and second control signals are active and for outputting said switching control signal to open said switching means when said third control signal is active,

pulse generating means for providing said first control signal to said gating means,

means for providing said third control signal to said gating means in response to said first and second feedback signals, said third control signal being active when said second feedback signal has a greater value than said first feedback signal, and

means responsive to said first feedback signal for providing said second control signal to said gating means, said second control signal being active when said first feedback signal has a value greater than a predetermined value.

22. A switching voltage regulator as in claim 21, wherein said gating means comprises an AND gate which receives said first and second control signals at first and second inputs thereof, and an RS flip-flop which receives an output of said AND gate at a set input thereof and said third control signal at a reset input thereof.

23. A switching voltage regulator as in claim 22, wherein said pulse generating means comprises an oscillator.

24. A switching voltage regulator as in claim 22, wherein said pulse generating means comprises a constant OFF time one-shot responsive to said third control signal from said third control signal providing means so as to provide a constant duration duty cycle pulse to said first input of said AND gate.

25. A switching voltage regulator comprising:

an output terminal connected to a load;

an output circuit including an inductor for storing energy and an output capacitor coupled to said output terminal which supplies a regulated voltage to said output terminal;

switching means coupled to said inductor for alternating an input voltage applied to said inductor in response to a switching control signal;

rectifying means coupled to said inductor for freewheeling current in said inductor and substantially preventing a reverse current through said inductor from said output terminal; and

switching control means for providing said switching control signal to said switching means so as to maintain said regulated voltage to said output terminal, said switching control means comprising;

means for monitoring a voltage provided to said output terminal and for generating a first feedback signal which indicates a target inductor current for providing the regulated voltage to the output terminal, and

driving means responsive to said first feedback signal for selectively supplying driving pulses to said switching means as said switching control signal so as to control duty cycle switching of said switching means, and for varying a frequency of said switching by said switching means by an amount proportional to a current through said inductor when said first feedback signal has a value greater than a predetermined threshold,

wherein said switching voltage regulator is a step up voltage regulator, whereby said regulated voltage is greater than said input voltage.

26. A switching voltage regulator as in claim 25, wherein one end of said inductor is connected to said input voltage and another end of said inductor is connected to said rectifying means, and said switching means is connected between ground and said rectifying means.

27. A switching voltage regulator as in claim 26, wherein said rectifying means comprises a diode connected between said output terminal and a junction connecting one end of said inductor with said switching means.

28. A switching voltage regulator comprising:

an output terminal connected to a load;

an output circuit including an inductor for storing energy and an output capacitor coupled to said output terminal which supplies a regulated voltage to said output terminal;

switching means coupled to said inductor for alternating an input voltage applied to said inductor in response to a switching control signal;

rectifying means coupled to said inductor for freewheeling current in said inductor and substantially preventing a reverse current through said inductor from said output terminal; and

switching control means for providing said switching control signal to said switching means so as to maintain said regulated voltage to said output terminal, said switching control means comprising;

means for monitoring a voltage provided to said output terminal and for generating a first feedback signal which indicates a target inductor current for providing the regulated voltage to the output terminal, and

driving means responsive to said first feedback signal for selectively supplying driving pulses to said switching means as said switching control signal so as to control duty cycle switching of said switching means, and for varying a frequency of said switching by said switching means by an amount proportional to a current through said inductor when said first feedback signal has a value greater than a predetermined threshold,

wherein said switching voltage regulator is a buck-boost voltage regulator, whereby said regulated voltage is selectively less than or greater than said input voltage.

29. A switching voltage regulator as in claim 28, wherein said inductor comprises a transformer with a first winding connected between said input voltage and said switching means and with a second winding connected between ground and said rectifying means.

30. A switching voltage regulator as in claim 29, wherein said rectifying means comprises a diode connected between said output terminal and said second winding of said transformer.

31. A method of controlling a switching voltage regulator comprising an output terminal connected to a load, an output circuit including an inductor for storing energy and an output capacitor coupled to said output terminal which supplies a regulated voltage to said output terminal, switching means coupled to said inductor for alternating an input voltage applied to said inductor in response to a switching control signal, and rectifying means coupled to said inductor for freewheeling current in said inductor and substantially preventing a reverse current through said inductor from said output terminal, said method comprising the steps of:

monitoring a voltage Provided to said output terminal and for generating a first feedback signal which indicates a target inductor current for providing the regulated voltage to the output terminal;

selectively supplying driving pulses to control duty cycle switching of said switching means so as to maintain said regulated voltage to said output terminal in accordance with said first feedback signal;

varying a frequency of said switching by said switching means by an amount proportional to a load current when said first feedback signal has a value less than a predetermined threshold; and

low pass filtering said first feedback signal so as to dynamically adjust a minimum peak inductor current through said inductor.

32. A method as in claim 31, wherein said step of selectively supplying driving pulses to said switching means comprises the step of providing driving pulses from an oscillator to said switching means.

33. A method as in claim 32, wherein said step of varying said frequency of said switching comprises the step of blocking the provision of driving pulses from said oscillator to said switching means when said first feedback signal has a value less than said predetermined threshold.

34. A method as in claim 31, wherein said step of selectively supplying driving pulses to said switching means comprises the step of providing constant duration duty cycle pulses to said switching means.

35. A method as in claim 34, wherein said step of varying said frequency of said switching comprises the step of blocking the provision of said constant duration duty cycle pulses to said switching means when said first feedback signal has a value less than said predetermined threshold.