Materials and methods for the immobilization of bioactive species onto polymeric substrates

• US 5,914,182 A
• Filed: 06/03/1996
• Issued: 06/22/1999
• Est. Priority Date: 06/03/1996
• Status: Expired due to Term

• Current Assignee: W. L. Gore & Associates (W.L. Gore & Associates)
• Original Assignee: Gore Hybrid Technologies, Inc.
• Inventors: Drumheller, Paul D.
• Primary Examiner(s): Richter, Johann
• Assistant Examiner(s): MURRAY, JOSEPH H
• Application Number:
  US08/660,698
• Time in Patent Office: 1,114 Days
• Field of Search: 428/308.4
• US Class Current: 428/308.4
• CPC Class Codes: A61L 27/34 Macromolecular materials
• CPC Class Codes: C07K 17/08 the carrier being a synthetic polymer
• CPC Class Codes: C12N 11/082 obtained by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: C12N 11/084 Polymers containing vinyl alcohol units
• CPC Class Codes: C12N 11/087 Acrylic polymers
• CPC Class Codes: C12N 11/096 Polyesters; Polyamides
• CPC Class Codes: C12N 2533/30 Synthetic polymers thermoreactive polymers, e.g. PNIPAm, C12N2539/10
• CPC Class Codes: C12N 2533/50 Proteins
• CPC Class Codes: C12N 5/0068 General culture methods using substrates for specific animal cell type C12N5/06
• CPC Class Codes: Y10T 428/249958 Void-containing component is synthetic resin or natural rubbers
• CPC Class Codes: Y10T 428/31544 Addition polymer is perhalogenated

Abstract

The present invention is directed to support members having surfaces that are rendered hydrophilic for use as a substrate for the immobilization of bioactive species thereon. The hydrophilic surfaces are chemically stable on the support member. The surfaces are also chemically variable to provide a variety of chemically functional groups for immobilization of bioactive species thereto. The surfaces comprise polymeric surfactants attached onto the surfaces of a support member and covalently cross-linked thereon to form a first layer. Hydrophilic polymers are then attached to the first layer on the support member to form a second layer thereon. The second layer is used to enhance the hydrophilicity of a support member, as well as, to provide a substrate for immobilizing bioactive species thereto. Methods for forming the first and second layers are also provided. In addition methods for attaching bioactive substances to the hydrophilic polymers are provided.

Claims

1. A material having immobilized bioactive species comprising:

a support member;

a first layer comprised of at least one species of a polymeric surfactant non-covalently attached to the Support member, wherein the polymeric surfactant is chemically different than the support member, and wherein the polymeric surfactant is cross-liked together to itself in situ;

a second layer comprised of at least one species of a hydrophilic polymer covalently attached to the first layer; and

at least one type of bioactive species attached to the second layer.

2. The material of claim 1 wherein the support member comprises a non-porous polymer material.

3. The material of claim 2 wherein the non-porous polymer material is selected from a member of the group consisting of polytetrafluoroethylene, polyethylene, polypropylene, polyethyleneterephthalate, polystyrene, polysulfone, polycarbonate, polyethylene-co-vinyl acetate, polyamide, polyurethane, and regenerated cellulose.

4. The material of claim 1 wherein the support member is selected from a member of the group consisting of silk, wool, and leather.

5. The material of claim 1 wherein the support member comprises a porous polymer material.

6. The material of claim 5 wherein the porous polymer material is selected from a member of the group consisting of porous polytetrafluoroethylene, porous polyethylene, porous polypropylene, porous polyethyleneterephthalate, porous polyurethane, porous silicone rubber, porous polystyrene, porous polysulfone, porous polyester, porous polyhydroxyacids, porous polycarbonate, porous polyimide, porous polyamide, porous polyamino acids, and porous regenerated cellulose.

7. The material of claim 1 wherein the polymeric surfactant comprises a multifunctional copolymer comprised of at least one domain having a physicochemical affinity for the support member and at least one domain that is chemically reactive with a cross-linking agent.

8. The material of claim 1 wherein the hydrophilic polymer comprises chemically functional groups to which the first layer is covalently attached and additional chemically functional groups to which are attached the bioactive species.

9. The material of claim 1 wherein the polymeric surfactant of the first layer is selected from the group consisting of polyvinyl alcohol, polyethylene glycol, polypropylene glycol, dextran, agarose, alginate, polyacrylamide, polyglycidol, poly(vinyl alcohol-co-ethylene), poly(ethyleneglycol-co-propyleneglycol), poly(vinyl acetate-co-vinyl alcohol), poly(tetrafluoroethylene-co-vinyl alcohol), poly(acrylonitrile-co-acrylamide), poly(acrylonitrile-co-acrylic acid-co-acrylamidine), polyacrylic acid, poly-lysine, polyethyleneimine, polyvinyl pyrrolidone, polyhydroxyethylmethacrylate, and polysulfone, and their copolymers, either alone or in combination.

10. The material of claim 1 wherein the hydrophilic polymer of the second layer is selected from the group consisting of polyvinyl alcohol, polylysine, poly(acrylonitrile-co-acrylic acid-acrylamidine), polyacrylic acid, polyhydroxyethylmethacrylate, polyvinylpyrrolidone, polyethylene glycol, alginate, sepharose, agarose, polyethyleneimine, polyallylamine, polyaminoethylmethacrylate, polyornithine, polyaminoacrylamide, polyacrylamide, polyacrolein, polyacryloxysuccinimide, polysulfone, poly(acrylonitrile-co-acrylamide), and their copolymers, either alone or in combination.

11. The material of claim 1 wherein the hydrophilic polymer comprises a random copolymer of tetrafluoroethylene and vinyl alcohol.

12. The material of claim 1 wherein the hydrophilic polymer comprises a copolymer of hydroxyethylmethacrylate and hexafluoroacrylate.

13. The material of claim 1 wherein the hydrophilic polymer comprises a copolymer of polyethylene and vinyl alcohol.

14. The material of claim 1 wherein a spacer compound is interposed between the second layer and the bioactive species.

15. The material of claim 14 wherein the spacer compound is selected from a member of a group consisting of succinic acid, diaminohexane, glyoxylic acid, short chain polyethylene glycol, and glycine.

16. The material of claim 14 wherein the spacer compound is cleavable.

17. The material of claim 16 wherein the cleavable spacer compound is selected from the group consisting of polyhydroxyacids, polyanhydrides, polyamino acids, tartarates. and cysteine-linkers.

67. The material of claim 1 wherein the material is produced through the following process:

providing a support member;

attaching a first layer comprised of at least one species of polymeric surfactants to the support member non-covalently, wherein the polymeric surfactant is chemically different than the support member;

cross-linking the polymeric surfactants to itself in situ with a cross-linking agent;

attaching a second layer comprised of at least one type of hydrophilic polymeric to the first layer covalently; and

attaching a bioactive species to the second layer.

68. The material of claim 67 wherein the support member comprises a non-porous polymer material.

69. The material of claim 68 wherein the non-porous polymer material is selected from a member of the group consisting of polytetrafluoroethylene, polyethylene, polypropylene, polyethyleneterephthalate, polystyrene, polysulfone, polycarbonate, and regenerated cellulose.

70. The material of claim 67 wherein the support member comprises a porous polymer material.

71. The material of claim 70 wherein the porous polymer material is selected from a member of the group consisting of porous polytetrafluoroethylene, porous polyethylene, porous polypropylene, porous polyethyleneterephthalate, porous polyurethane, porous silicone rubber, porous polystyrene, porous polysulfone, porous polyester, porous polyhydroxyacids, porous polycarbonate, porous polyimide, porous polyamide, porous polyamino acids, and porous regenerated cellulose.

72. The material of claim 67 wherein the polymeric surfactant comprises a multifunctional copolymer comprised of at least one domain having a physicochemical affinity for the support member and at least one domain that is chemically reactive with the cross-linking agent.

73. The material of claim 67 wherein a spacer compound is interposed between the first layer and the bioactive species.

74. The material of claim 73 wherein the spacer compound is selected from a member of a group consisting of succinic acid, diaminohexane, glyoxylic acid, short chain polyethylene glycol, and glycine.

75. The material of claim 73 wherein the spacer compound is cleavable.

76. The material of claim 75 wherein the cleavable spacer compound is selected from the group consisting of polyhydroxyacids, polyanhydrides, polyamino acids, tartarates, and cysteine-linkers.

18. A material having immobilized bioactive species comprising:

a support member comprised of a polytetrafluoroetylene material;

a first layer comprised of at least one species of a polymeric surfactant non-covalently attached to the support member and cross-linked to itself in situ

a second layer comprised of at least one species of a hydrophilic polymer covalently attached to the first layer; and

at least one type of bioactive species attached to the second layer.

19. The material of claim 18 wherein the polymeric surfactant comprises a multifunctional copolymer comprised of at least one domain having a physicochemical affinity for the support member and at least one domain that is chemically reactive with the cross-linking agent.

20. The material of claim 18 wherein the hydrophilic polymer comprises chemically functional groups to which the first layer is covalently attached and additional chemically functional groups to which are attached the bioactive species.

21. The material of claim 18 wherein the polytetrafluoroethylene material is porous.

22. The material of claim 18 wherein the polytetrafluoroethylene material is non-porous.

23. The material of claim 18 wherein a spacer compound is interposed between the second layer and the bioactive species.

24. The material of claim 23 wherein the spacer compound is selected from a member of a group consisting of succinic acid, diaminohexane, glyoxylic acid, short chain polyethylene glycol, and glycine.

25. The material of claim 23 wherein the spacer compound is cleavable.

26. The material of claim 25 wherein the cleavable spacer compound is selected from the group consisting of polyhydroxyacids, polyanhydrides, polyamino acids, tartarates, and cysteine-linkers.

27. A material having immobilized bioactive species comprising:

a hydrophobic support member;

a first layer comprised of at least one species of a polymeric surfactant non-covalently attached to the support member and cross-linked to itself in situ;

a second layer comprised of at least one species of a hydrophilic polymer covalently attached to the first layer; and

at least one type of bioactive species attached to the second layer.

28. The material of claim 27 wherein the support member comprises a non-porous polymer material.

29. The material of claim 28 wherein the non-porous polymer material is selected from a member of the group consisting of polytetrafluoroethylene, polyethylene, polypropylene, polyethyleneterephthalate, polystyrene, polysulfone, polycarbonate, and regenerated cellulose.

30. The material of claim 27 wherein the support member comprises a porous polymer material.

31. The material of claim 30 wherein the porous polymer material is selected from a member of the group consisting of porous polytetrafluoroethylene, porous polyethylene, porous polypropylene, porous polyethyleneterephthalate, porous polyurethane, porous silicone rubber, porous polystyrene, porous polysulfone, porous polyester, porous polyhydroxyacids, porous polycarbonate, porous polyimide, porous polyamide, porous polyamino acids, and porous regenerated cellulose.

32. The material of claim 27 wherein the polymeric surfactant comprises a multifunctional copolymer comprised of at least one domain having a physicochemical affinity for the support member and at least one domain that is chemically reactive with the cross-linking agent.

33. The material of claim 27 wherein the hydrophilic polymer comprises chemically functional groups that are covalently attached to the cross-linking agent, wherein the hydrophilic polymer also has additional chemically functional groups through which bioactive species are attached to the hydrophilic polymer.

34. The material of claim 27 wherein a spacer compound is interposed between the second layer and the bioactive species.

35. The material of claim 34 wherein the spacer compound is selected from a member of a group consisting of succinic acid, diaminohexane, glyoxylic acid, short chain polyethylene glycol, and glycine.

36. The material of claim 34 wherein the spacer compound is cleavable.

37. The material of claim 36 wherein the cleavable spacer compound is selected from the group consisting of polyhydroxyacids, polyanhydrides, polyamino acids, tartarates, and cysteine-linkers.

38. A material having immobilized bioactive species comprising:

a first layer comprised of at least one species of a polymeric surfactant non-covalently attached to the support member, wherein the polymeric surfactant is chemically different than the support member, and wherein the polymeric surfactant is cross-linked to itself in situ; and

at least one type of bioactive species attached to the first layer.

39. The material of claim 38 wherein the support member comprises a non-porous polymer material.

40. The material of claim 39 wherein the non-porous polymer material is selected from a member of the group consisting of polytetrafluoroethylene, polyethylene, polypropylene, polyethyleneterephthalate, polystyrene, polysulfone, polycarbonate, and regenerated cellulose.

41. The material of claim 38 wherein the support member comprises a porous polymer material.

42. The material of claim 41 wherein the porous polymer material is selected from a member of the group consisting of porous polytetrafluoroethylene, porous polyethylene, porous polypropylene, porous polyethyleneterephthalate, porous polyurethane, porous silicone rubber, porous polystyrene, porous polysulfone, porous polyester, porous polyhydroxyacids, porous polycarbonate, porous polyimide, porous polyamide, porous polyamino acids, and porous regenerated cellulose.

43. The material of claim 38 wherein the polymeric surfactant comprises a multifunctional copolymer comprised of at least one domain having a physicochemical affinity for the support member and at least one domain that is chemically reactive with the cross-linking agent.

44. The material of claim 38 wherein a spacer compound is interposed between the first layer and the bioactive species.

45. The material of claim 44 wherein the spacer compound is selected from a member of a group consisting of succinic acid, diaminohexane, glyoxylic acid, short chain polyethylene glycol, and glycine.

46. The material of claim 44 wherein the spacer compound is cleavable.

47. The material of claim 46 wherein the cleavable spacer compound is selected from the group consisting of polyhydroxyacids, polyanhydrides, polyamino acids, tartarates, and cysteine-linkers.

48. A material having immobilized bioactive species comprising:

a support member;

a first layer comprised of at least one species of a polymeric surfactant non-covalently attached to the support member, wherein the polymeric surfactant is chemically different than the support member, and wherein the polymeric surfactant is cross-linked to itself in situ;

a plurality of layers attached to one another wherein each layer is comprised of at least one species of a hydrophilic polymer and wherein at least one layer of the plurality of layers is covalently attached to the first layer; and

at least one type of bioactive species attached to at least one layer of the plurality of layers.

49. The material of claim 48 wherein the support member comprises a non-porous polymer material.

50. The material of claim 49 wherein the non-porous polymer material is selected from a member of the group consisting of polytetrafluoroethylene, polyethylene, polypropylene, polyethyleneterephthalate, polystyrene, polysulfone, polycarbonate, and regenerated cellulose.

51. The material of claim 48 wherein the support member comprises a porous polymer material.

52. The material of claim 51 wherein the porous polymer material is selected from a member of the group consisting of porous polytetrafluoroethylene, porous polyethylene, porous polypropylene, porous polyethyleneterephthalate, porous polyurethane, porous silicone rubber, porous polystyrene, porous polysulfone, porous polyester, porous polyhydroxyacids, porous polycarbonate, porous polyimide, porous polyamide, porous polyamino acids, and porous regenerated cellulose.

53. The material of claim 48 wherein a spacer compound is interposed between at least one layer of the plurality of layers and the bioactive species.

54. The material of claim 53 wherein the spacer compound is selected from a member of a group consisting of succinic acid, diaminohexane, glyoxylic acid, short chain polyethylene glycol, and glycine.

55. The material of claim 53 wherein the spacer compound is cleavable.

56. The material of claim 55 wherein the cleavable spacer compound is selected from the group consisting of polyhydroxyacids, polyanhydrides, polyamino acids, tartarates, and cysteine-linkers.

57. A method of making a material having immobilized bioactive species which comprises:

providing a hydrophobic support member;

attaching a first layer comprised of polymeric surfactants to the support member non-covalently;

cross-linking the polymeric surfactants in situ with a cross-linking agent;

attaching a second layer comprised of at least one type of hydrophilic polymer to the first layer convalently; and

attaching a bioactive species to the second layer.

58. The method of claim 57 wherein the support member is a non-porous polymer material.

59. The method of claim 57 wherein the support member is a porous polymer material.

60. The method of claim 57 wherein the polymeric surfactants are selected from a member of the group consisting of polyvinyl alcohol, polyethylene glycol, polypropylene glycol, dextran, agarose, alginate, polyacrylamide, polyglycidol, polyvinyl alcohol-co-polyethylene, poly(ethyleneglycol-co-propyleneglycol), poly(vinyl acetate-co-vinyl alcohol), HPL-1, poly(tetrafluoroethylene-co-vinyl alcohol), poly(acrylonitrile-co-acrylamide), poly(acrylonitrile-co-acrylic acidacrylamidine), polyacrylic acid, polyamide, poly-lysine, polyethyleneimine, polyvinyl pyrrolidone, polyhydroxyethylmethacrylate, polysulfone, and polysaccarides, and their copolymers, either alone or in combination.

61. The method of claim 57 wherein the hydrophilic polymers are selected from a member of the group consisting of polyvinyl alcohol, polylysine, poly(acrylonitrile-co-acrylic acid-acrylamidine), polyacrylic acid, polyhydroxyethylmethacrylate, polyvinylpyrrolidone, polyethylene glycol, alginate, sepharose, agarose, polyethyleneimine, polyallylamine, polyaminoethylmethacrylate, polyornithine, polyaminoacrylamide, polyacrylamide, polyacrolein, polyacryloxysuccinimide. polysulfone, poly(acrylonitrile-co-acrylamide), and their copolymers, either alone or in combination.

62. The method of claim 57 wherein the cross-linking agent is selected from a member of the group consisting of vinyls, imidadols, carbamates, aldehydes, epoxides, acyl halides, akyl halides, isocyanates, amines, anhydrides, acids, alcohols, thiols, esters, imides, and maleimides.

63. The method of claim 57 further comprising:

using a sufficient amount of cross-linking agent when cross-linking the polymeric surfactants in situ so that unreacted chemically reactive groups of the cross-linking agent are present.

64. The method of claim 57 further comprising:

cross-linking the polymeric surfactants in situ with a cross-linking agent under conditions that do not produce polymerization of the cross-linking agent.

65. The method of claim 57 further comprising:

using a catalyst with the cross-linking agent that evolves as a gas following the cross-linking step.

66. The method of claim 57 further comprising:

using a catalyst with the cross-linking agent in the form of a dissolved gas.

77. A material having immobilized bioactive species comprising:

a hydrophobic support member;

a first layer comprised of at least one species of a polymeric surfactant non-covalently attached to the support member and cross-linked to itself in situ; and

at least one type of bioactive species attached to the first layer.

78. The material of claim 77 wherein the polymeric surfactant comprises a multifunctional copolymer comprised of at least one domain having a physicochemical affinity for the support member and at least one domain that is chemically reactive with the cross-linking agent.

79. The material of claim 77 wherein a spacer compound is interposed between the first layer and the bioactive species.

80. The material of claim 79 wherein the spacer compound is selected from a member of a group consisting of succinic acid, diaminohexane, glyoxylic acid, short chain polyethylene glycol, and glycine.

81. The material of claim 79 wherein the spacer compound is cleavable.

82. The material of claim 81 wherein the cleavable spacer compound is selected from the group consisting of polyhydroxyacids, polyanhydrides, polyamino acids, tartarates, and cysteine-linkers.

83. A material having immobilized bioactive species comprising:

a hydrophobic support member;

a first layer comprised of at least one species of a polymeric surfactant non-covalently attached to the support member and cross-linked to itself in situ;

a plurality of layers attached to one another wherein each layer is comprised of at least one species of a hydrophilic polymer and wherein at least one layer of the plurality of layers is covalently attached to the first layer; and

at least one type of bioactive species attached to at least one layer of the plurality of layers.

84. The material of claim 83 wherein a spacer compound is interposed between at least one layer of the plurality of layers and the bioactive species.

85. The material of claim 84 wherein the spacer compound is selected from a member of a group consisting of succinic acid, diaminsiohexane, glyoxylic acid, short chain polyethylene glycol, and glycine.

86. The material of claim 84 wherein the spacer compound is cleavable.

87. The material of claim 86 wherein the cleavable spacer compound is selected from the group consisting of polyhydroxyacids, polyanhydrides, polyamino acids, tartarates, and cysteine-linkers.

88. The material of claim 83 wherein the polymeric surfactant comprises a multifunctional copolymer comprised of at least one domain having a physicochemical affinity for the support member and at least one domain that is chemically reactive with a cross-linking agent.

89. The material of claim 84 wherein the polymeric surfactant comprises a multifunctional copolymer comprised of at least one domain having a physicochemical affinity for the support member and at least one domain that is chemically reactive with a cross-linking agent.