Fan motor on/off control system for a refrigeration appliance

• US 5,918,474 A
• Filed: 07/15/1997
• Issued: 07/06/1999
• Est. Priority Date: 07/30/1996
• Status: Expired due to Term

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Khanpara, Jatin C., Pickles, Ernest C.
• Primary Examiner(s): WAYNER, WILLIAM E
• Application Number:
  US08/893,109
• Time in Patent Office: 721 Days
• Field of Search: 62/179, 62/180, 62/231, 62/188, 236/37, 236/11
• US Class Current: 62/179
• CPC Class Codes: F25B 2600/111 of condenser fans
• CPC Class Codes: F25B 2600/112 of evaporator fans
• CPC Class Codes: F25B 2600/23 Time delays
• CPC Class Codes: F25B 2700/2116 of a condenser
• CPC Class Codes: F25B 2700/2117 of an evaporator
• CPC Class Codes: F25B 40/00 Subcoolers, desuperheaters or superheaters
• CPC Class Codes: F25B 49/027 Condenser control arrangements
• CPC Class Codes: F25B 5/02 arranged in parallel
• CPC Class Codes: F25D 17/065 with compartments at different temperatures
• CPC Class Codes: F25D 2317/0682 Two or more fans
• CPC Class Codes: F25D 2400/04 Refrigerators with a horizontal mullion
• CPC Class Codes: F25D 2700/12 Sensors measuring the inside temperature
• CPC Class Codes: F25D 2700/122 of freezer compartments
• CPC Class Codes: F25D 29/00 Arrangement or mounting of control or safety devices
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Abstract

A refrigeration appliance and control system for efficiently operating the evaporator and condenser fan motors of the refrigeration appliance to reduce the total energy consumed by the appliance are disclosed. The control system operates to turn the evaporator fan motor on only after the evaporator has cooled to its operating temperature to avoid premature and inefficient use of the evaporator fan motor. The control system also permits the evaporator fan motor to continue running after the compressor is turned off to utilize the residual cooling capacity of the evaporator. In an embodiment, a secondary control system also operates to turn a condenser fan motor on only after the condenser reaches its operating temperature and operates to turn the condenser fan motor off only after the compressor is turned off and the condenser cools to a shutoff temperature below its operating temperature. The control systems may operate to delay the normal operation of the evaporator and condenser fan motors to provide for their most efficient use. The delay in operation may be determined by predetermined time intervals with respect to activation and deactivation of the compressor of the refrigeration appliance or may be determined by measuring the temperatures of the evaporator and condenser with appropriate sensors. Methods of operating the refrigeration appliance, and control system for efficient use of the evaporator and condenser fan motors are also disclosed.

Claims

1. A refrigeration appliance comprising:

at least one interior compartment;

a refrigeration circuit including a compressor, a condenser and at least one evaporator;

air circulation means for circulating air over said at least one evaporator and into said at least one interior compartment of the refrigeration appliance;

compressor control means for turning said compressor on when cooling is required in said at least one compartment so that said at least one evaporator is cooled to an operating temperature and for turning said compressor off when cooling is no longer required in said at least one compartment;

air circulation control means for turning said air circulation means on including delaying means for delaying activation of said air circulation means until after said compressor is activated to permit said at least one evaporator to cool to about said operating temperature;

a condenser air circulation means for circulating air over the condenser; and

a secondary control means for turning said condenser air circulation means on after said compressor is energized to permit said condenser to warm to about a condenser operating temperature.

2. The refrigeration appliance according to claim 1 wherein said delaying means turns said air circulation means off after said compressor is deactivated to permit said at least one evaporator to warm to about a shutoff temperature above said operating temperature.

3. The refrigeration appliance according to claim 2 wherein said delaying means operates to turn said air circulation means on a first predetermined time interval after said compressor is turned on and operates to turn said air circulation means off a second predetermined time interval after said compressor is turned off.

4. The refrigeration appliance according to claim 3 wherein said first predetermined time interval is about 30 to 120 seconds and said second predetermined time interval is about 30 to 120 seconds.

5. The refrigeration appliance according to claim 4 wherein said first predetermined time interval is about 60 seconds and said second predetermined time interval is about 90 seconds.

6. The refrigeration appliance according to claim 2 wherein said delaying means includes sensor means for determining an evaporator temperature of said at least one evaporator and said control means operates to turn said air circulation means on after said compressor is turned on and said sensor means determines that said evaporator temperature has cooled to about said operating temperature and operates to turn said air circulation means off after said compressor is turned off and said sensor means determines that said evaporator temperature is about equal to said shutoff temperature.

7. The refrigeration appliance according to claim 6 wherein said shutoff temperature is about equal to a compartment temperature within said at least one compartment.

8. The refrigeration appliance according to claim 1 wherein said secondary control means operates to turn said condenser air circulation means on a first predetermined time period after siad compressor is turned on and operates to turn said condenser air circulation means off a second predetermined time period after said compressor is turned off.

9. The refrigeration appliance according to claim 8 wherein said first predetermined time period is about 30 to 120 seconds and said second predetermined time period is about 120 seconds.

10. The refrigeration appliance according to claim 8 wherein said first predetermined time period is about 60 seconds and said second predetermined time period is about 90 seconds.

11. The refrigeration appliance according to claim 1 wherein said secondary control means includes condenser sensor means for determining a condenser temperature of said condenser and said secondary control means operates to turn said condenser air circulation means on after said compressor is turned on and said condenser sensor means determines that said condenser temperature has warmed to about said condenser operating temperature and operates to turn said condenser air circulation means off after said compressor is turned off and said condenser sensor means determines that said condenser temperature has fallen to about said condenser shutoff temperature.

12. A control system for a refrigeration apparatus having at least one interior compartment, a compressor, a condenser, at least one evaporator, and air circulation means for circulating air over said at least one evaporator and into said at least one interior compartment, said control system comprising:

control means for sending signals to activate said compressor and said air circulation means when said interior compartment requires cooling and for sending signals to deactivate said compressor and the said air circulation means when the interior compartment no longer requires cooling;

delays means for delaying activation of said air circulation means until after said compressor is activated to permit said at least one evaporator to cool to about an operating temperature before said air circulation is activated

a condenser air circulation means for circulating air over and removing heat from said condenser wherein said control means operates to send signals to activate said condenser air circulation means when said compressor is activated; and

a secondary delay means for delaying activation of said condenser air circulation means until after said compressor is activated to permit said condenser to warm to a condenser operating temperature.

13. The control system according to claim 12 wherein said delay means are further provided for delaying deactivation of said air circulation means until after said compressor is deactivated and said at least one evaporator warms to about a shutoff temperature above said operating temperature.

14. The control system according to claim 12 wherein said secondary delay means are further provided for delaying deactivation of said condenser air circulation means until after said compressor is deactivated to permit said condenser air circulation means to circulate air over said condenser until said condenser cools to a shutoff temperature below said condenser operating temperature.

15. The method according to claim 12 including the further step of turning said air circulation means off after said at least one evaporator warms to a shutoff temperature above said operating temperature.

16. The method according to claim 12 wherein the delaying step further includes:

sensing the temperature of said at least one evaporator; and

delaying energization of said air circulation means until said at least one evaporator has cooled to said operating temperature.