Methods and apparatus for anchoring objects to bone

• US 5,935,129 A
• Filed: 03/07/1997
• Issued: 08/10/1999
• Est. Priority Date: 03/07/1997
• Status: Expired due to Term

• Current Assignee: Innovasive Devices Inc. (Johnson & Johnson)
• Original Assignee: Innovasive Devices Inc. (Johnson & Johnson)
• Inventors: McDevitt, Dennis, Rice, John, Johanson, Mark A.
• Primary Examiner(s): Tucker, Guy V.
• Application Number:
  US08/813,914
• Time in Patent Office: 886 Days
• Field of Search: 606/72, 606/73, 606/88, 606/96, 606/86, 606/232
• US Class Current: 606/232
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 2017/00862 elastic or resilient for sutures A61B2017/0618
• CPC Class Codes: A61B 2017/0408 Rivets other bone rivets A61B17/68; rivets for connecting prosthetic parts A61F2002/30433, A61F2220/0041
• CPC Class Codes: A61B 2017/0412 having anchoring barbs or pins extending outwardly from suture anchor body
• CPC Class Codes: A61B 2017/0424 the separate member staying in the anchor after placement
• CPC Class Codes: A61B 2017/0427 having anchoring barbs or pins extending outwardly from the anchor body
• CPC Class Codes: A61B 2017/0438 slotted, i.e. having a longitudinal slot for enhancing their elasticity
• CPC Class Codes: A61B 2017/0458 Longitudinal through hole, e.g. suture blocked by a distal suture knot
• CPC Class Codes: A61B 2090/037 with a frangible part, e.g. by reduced diameter
• CPC Class Codes: A61F 2/0805 Implements for inserting tendons or ligaments
• CPC Class Codes: A61F 2/0811 Fixation devices for tendons or ligaments
• CPC Class Codes: A61F 2002/0829 without deformation of anchor parts, e.g. fixation screws on bone surface, extending barbs, cams, butterflies, spring-loaded pins
• CPC Class Codes: A61F 2002/0835 with deformation of anchor parts, e.g. expansion of dowel by set screw
• CPC Class Codes: A61F 2002/0852 Fixation of a loop or U-turn, e.g. eyelets, anchor having multiple holes
• CPC Class Codes: A61F 2002/0858 Fixation of tendon or ligament between anchor and bone, e.g. interference screws, wedges
• CPC Class Codes: A61F 2002/0888 Anchor in or on a blind hole or on the bone surface without formation of a tunnel

Abstract

The invention provides anchoring devices and methods for coupling an object, such as a suture or soft tissue, to bone. In one aspect of the invention, a bone anchor is placed into compression fit with a predrilled bone hole by pulling an insertion stem at least partially into an anchoring element. In its non-expanded state, the anchoring element is slidably mounted on the proximal end of the insertion stem. The anchoring element has an axial channel at least a portion of which has an inner diameter (or cross-section) smaller than an outer diameter (or cross-section) of at least one portion of the insertion stem. As that larger portion of the insertion stem is pulled through the channel, it causes the walls of the anchoring element to expand outwardly and, thereby, to engage the bone hole walls in a pressure or compression fit. In another aspect of the invention, the larger portion of the insertion stem is a separate component, referred to as an "expander element," that is slidably mounted on the insertion stem distal to the anchoring element. As the insertion stem moves proximally, the expander element is pulled through the channel, causing the walls of the anchoring element to expand into the bone hole walls. A flange, such as a reverse taper, at the distal end of the expander element prevents it from being drawn too far through the anchoring element.

Claims

1. An anchor for coupling an object to bone comprising:

a first anchoring element for insertion into a hole in the bone, the first anchoring member including an axial channel extending between proximal end and distal ends thereof, the first anchoring element being slidably mounted on an insertion stem,

the insertion stem including a portion having a greater outer diameter than an inner diameter of the axial channel, that portion being referred to herein as the portion of greater diameter,

the insertion stem being adapted to move proximally in the axial channel to cause the portion of greater diameter to move at least partially through that channel and, thereby, to cause the first anchoring element to expand into a pressure fit with the bone hole,

a second anchoring element disposed on the insertion stem distal to the portion of greater diameter, the first and second anchoring elements being arranged so that proximal movement of the insertion stem causes the second anchoring element to cam over the first anchoring element, forcing at least a portion of the second anchoring element into a wall of the bone hole.

2. The anchor of claim 1, wherein the second anchoring element has a channel therethrough for passage of the insertion stem, on which the anchoring element is disposed.

3. The anchor of claim 2, wherein the second anchoring element comprises

a wall defined by an inner surface of the channel of the second anchoring element and by outer surface of the second anchoring element,

the wall having a plurality of axially-oriented slot, beginning at a proximal end of the second anchoring element and extending toward the distal end, the slots defining a plurality of flexible wall sections.

4. The anchor of claim 3, wherein the flexible wall sections are substantially aligned with the channel of the second anchoring element prior to proximal movement of the second anchoring element.

5. The anchor of claim 4, wherein proximal movement of the second anchoring element causes the flexible wall sections to cam over the first anchoring element and to expand obliquely outwardly into the wall of the bone hole.

6. The anchor of claim 3, wherein an inner diameter of at least a portion of the channel of the second anchoring element is smaller than the outer diameter of at least a portion of the first anchoring element.

7. An anchor of claim 1, wherein the first anchoring element is a substantially elongate, annular member having an outer surface for engagement with an inner surface of the bone hole.

8. An anchor of claim 7, wherein the outer surface of the first anchoring element includes structure for engagement with the inner surface of the bone hole.

9. An anchor of claim 8, wherein the structure on the outer surface of the first anchoring element comprises any of a protrusion, ridge and thread.

10. The anchor of claim 1, wherein a proximal end of the insertion stem has an outer diameter that is lesser or not substantially greater than an inner diameter of the axial channel, and wherein a distal end of the insertion stem comprises the portion of greater diameter.

11. The anchor of claim 10, wherein the insertion stem includes a frangible portion at a proximal end thereof.

12. The anchor of claim 11, wherein the frangible portion is adapted to detach on application of a selected force thereto.

13. The anchor of claim 12, wherein the frangible portion is adapted to transfer a proximally-directed force through the insertion stem to cause the portion of greater diameter to move proximally in the axial channel, prior to detaching.

14. The anchor of claim 13, wherein the insertion stem comprises a head distal to the portion of greater diameter.

15. The anchor of claim 14, wherein the head is adapted to stop movement of the insertion stem in the axial channel, once the head is in substantial abutment with a distal end of the first anchoring element.

16. A method of anchoring an object to bone, comprising

placing the anchor of claim 13 in a bone hole, the anchor being placed in the hole distal end first,

applying a proximally-directed force to the frangible portion of the insertion stem to move it proximally with respect to the first anchoring element to cause the portion of greater diameter to move at least partially through the axial channel and, thereby, to cause the first anchoring element to expand into a pressure fit with the bone hole,

continuing application of the proximally-directed force to the frangible portion after the portion of greater diameter has moved at least partially through the axial channel to cause the frangible portion to detach.

17. A method of claim 16, wherein the proximally-directed force is applied to the frangible portion after the portion of greater diameter has moved at least partially through the axial channel so as to cause the frangible portion to detach substantially at or below a surface of the bone.

18. The anchor of claim 1, comprising a suture retainer disposed on the insertion stem for coupling a suture to the anchor.

19. The anchor of claim 18, wherein the suture retainer is disposed such that a suture disposed therein under tension places the suture retainer in compression.

20. The anchor of claim 19, wherein the suture retainer is disposed at a distal end of the insertion stem.

21. The anchor of claim 20, wherein the suture retainer comprises any of a slot, groove and aperture.

22. The anchor of claim 19, wherein the suture retainer is disposed on the head.

23. The anchor of claim 22, wherein the suture retainer comprises any of a slot, groove and aperture.

24. The anchor of claim 1, wherein said insertion stem includes a channel for engagement with a suture.

25. The anchor of claim 1, wherein an outer surface of the insertion stem element has defined thereon a plurality of projections on the portion of greater diameter for engagement with the axial channel.

26. A method of anchoring an object to bone, comprising:

placing the anchor of claim 1 in a bone hole, the anchor being placed in the hole distal end first,

moving the insertion stem proximally with respect to the first anchoring element (i) to cause the portion of greater diameter to move at least partially through the axial channel and, thereby, to cause the first anchoring element to expand into a pressure fit with the bone hole, and (ii) to cause the a second anchoring element to cam over the first anchoring element, forcing at least a portion of the second anchoring element into a wall of the bone hole.

27. The method of claim 26, comprising the step of holding the first anchoring element substantially in place while moving the insertion stem proximally.

28. The method of claim 27, wherein the holding step comprises holding the first anchoring element by a proximal end thereof.

29. The method of claim 26, wherein the moving step comprises pulling the insertion stem out of the bone hole while holding the first anchoring element substantially in place in the bone hole.

30. A system for coupling an object to bone, comprising an anchor that includes

A. an insertion stem,

B. a first anchoring element for insertion into a hole in the bone, the first anchoring element being substantially elongate and having an outer surface for engagement with an inner surface of the bone hole, the first anchoring element including an axial channel extending between the proximal and distal ends thereof, the first anchoring element being disposed on the insertion stem,

C. an expander element disposed on the insertion stem distal to the first anchoring element and having an outer diameter greater than an inner diameter of at least a portion of the axial channel,

D. the expander element and the first anchoring element being arranged so that proximal movement of the insertion stem in the bone hole causes the expander element to move at least partially through the channel, thereby, causing the first anchoring element to expand into a pressure fit with the bone hole,

E. wherein the anchor includes a second anchoring element disposed on the insertion stem distal to the expander element, the first and second anchoring elements being arranged so that proximal movement of insertion stem causes the second anchoring element to cam over the first anchoring element, forcing at least a portion of the second anchoring element into a wall of the bone hole.

31. The system of claim 30, wherein the deployment mechanism is in at least contact with the proximal end of the first anchoring element so as to restrict movement of at least that end of the first anchoring element while the insertion stem is moving proximally in the axial channel.

32. The system of claim 31, wherein a pulling force exerted by the deployment mechanism on the insertion stem is translated substantially into radial expansion of the first anchoring element.

33. The system of claim 30, wherein the deployment mechanism is at least in contact with the first anchoring element such that the deployment mechanism places substantially equal and opposite forces on that anchoring element while the insertion stem moves proximally therethrough, thereby, placing substantially no net force on the deployment device.

34. The system of claim 30, wherein the expander element has a reverse taper on an outer surface at a distal end thereof, said reverse taper inhibiting movement of that distal end through the axial channel.

35. The system of claim 34, wherein the insertion stem includes a frangible portion at a proximal end thereof.

36. The system of claim 35, wherein the frangible portion is adapted to detach on application of a selected force to the insertion stem by the deployment mechanism.

37. An anchor for coupling an object to bone comprising:

a first anchoring element for insertion into a hole in the bone, the first anchoring element including an axial channel extending between proximal and distal ends thereof, the first anchoring element being slidably mounted on an insertion stem,

the first anchoring element having a wall defined by an inner surface of the axial channel and an outer surface of the first anchoring element, the wall having at least one slot therein extending at least partially therethrough,

the insertion stem including a portion having a greater outer diameter than an inner diameter of the axial channel, that portion being referred to herein as the portion of greater diameter,

the insertion stem being adapted to move proximally in the axial channel to cause the portion of greater diameter to move at least partially through that channel and, thereby to cause the first anchoring element to expand into a pressure fit with the bone hole,

a second anchoring element disposed on the insertion stem distal to the portion of greater diameter, the first and second anchoring elements being arranged so that proximal movement of the second anchoring element within the bone hole causes the second anchoring element to cam over the first anchoring element, forcing at least a portion of the second anchoring element into a wall of the bone hole.

38. The anchor of claim 37, wherein at least one of the first anchoring element, the second anchoring element and the insertion stem comprises a bioabsorbable material.