High back emf, high pressure subwoofer having small volume cabinet, low frequency cutoff and pressure resistant surround
DCFirst Claim
1. A woofer apparatus for processing an input audio signal, said sub-woofer having a small cabinet volume relative to air displacement volume of the woofer apparatus, comprising, in combination:
- a. a cabinet defining an enclosure of predetermined cabinet air volume;
b. a voice coil driven driver mounted in said cabinet, said driver comprises;
i. a magnet which establishes a magnetic flux field B of predetermined flux density,ii. a voice coil member positioned for reciprocating motion in said flux field B with a maximum peak-to-peak excursion d that exceeds or equals a pre-determined value;
iii. a speaker cone connected to said voice coil member for reciprocating motion therewith and connected in an opening in said cabinet, said cone having an effective bore surface of a pre-determined bore area which acts against ambient air in a PUSH/PULL pattern during reciprocating motion of said cone; and
,iv. a surround connecting said cone to said cabinet;
c. a power amplifier operatively connected to said voice coil member for delivering to the voice coil member input current representative of the audio input signal to cause said voice coil member and said cone to move in a reciprocating path in accordance with the audio input signal;
d. said woofer apparatus having the following operating characteristics and relationships;
i. the pro-determined bore area and the predetermined length of the maximum peak-to-peak excursions being related to provide a maximum air displacement volume during a maximum peak-to-peak excursion of said voice coil member and said cone, said maximum air displacement volume being substantially equal to said predetermined bore area multiplied by the length of said maximum peak-to-peak excursion;
ii. said predetermined cabinet air volume and said air maximum displacement volume being interrelated in that an increase in the ratio of the air maximum displacement volume to the cabinet air volume results in an increase in peak cabinet pressure and a decrease in said ratio results in a reduction in peak cabinet pressure;
iii. back-emf generated in said voice coil member is proportional to dφ
/dt so that the back-emf is, in turn, generally proportional to the strength of said magnetic flux field B of said magnet times the length of the peak-to-peak excursion d of said voice coil member at a given frequency; and
,e. said apparatus being structured and arranged so that;
i. the maximum peak to peak excursion of and said cone is greater than 0.6 inches.ii. said cabinet air volume is sufficiently small relative to said maximum air displacement volume so that the peak cabinet pressure at maximum peak-to-peak excursions is substantially greater than 0.2 lbs/in2, and the cone area is sized relative to the maximum peak excursions to produce said maximum cabinet pressure, and,iii. the density of the magnetic flux field B produced by said magnet is sufficiently great and the maximum peak-to-peak excursion of said voice coil member is sufficiently long so that a) the resulting back-emf at maximum peak-to-peak excursion is at a level sufficiently high relative to maximum voltage output of said amplifier so as to limit the input current to a level to preclude overheating of the voice coil members and b) the maximum voltage output and maximum power output of said amplifier are sufficiently high so as to supply sufficient current at a sufficiently high voltage to drive said voice coil member through the magnetic flux field B at maximum peak-to-peak excursions, while maintaining tho level of current flow through said voice coil at a level sufficient to drive the voice coil member through the maximum peak-to-peak excursions and yet to preclude overheating of said voice coil member.
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Litigations
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Accused Products
Abstract
A small, compact subwoofer cabinet; openings in two cabinet walls; first and second cages mounted on respective ones of the walls in alignment with the openings; a voice coil driven driver including an annular magnet weighing approximately 225 oz. affixed to the first cage; a stationary pole piece extending through the magnet and defining a magnetic gap therebetween; a voice coil mounted on a cylindrical voice coil former positioned within the gap; a cone affixed to one end of the former; a first flexible surround secured to the outer end of the cone and to the first cage; a flexible spider secured to the former and to the first cage; a mass driven driver including a mass aggregating about 2 lbs.; a second flexible surround secured to the mass and to the second cage; a flexible spider attached to the second cage and to the mass; both surrounds having a thickness of about 0.1", an edgeroll having a diameter of about 1.5", and capable of standing off internal pressures up to about 3 lbs./in2 ; a drive amplifier capable of delivering up to about 2,700 watts to a nominal 4 ohm resistive load and swinging up to about 104 volts for delivering (+)Δv and (-)Δv drive signals to the voice coil for driving the voice coil driven driver through a peak-to-peak stroke of about 2.5" while generating a large back emf sufficient to counter the applied emf and minimize current flow in the voice coil.
107 Citations
59 Claims
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1. A woofer apparatus for processing an input audio signal, said sub-woofer having a small cabinet volume relative to air displacement volume of the woofer apparatus, comprising, in combination:
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a. a cabinet defining an enclosure of predetermined cabinet air volume; b. a voice coil driven driver mounted in said cabinet, said driver comprises; i. a magnet which establishes a magnetic flux field B of predetermined flux density, ii. a voice coil member positioned for reciprocating motion in said flux field B with a maximum peak-to-peak excursion d that exceeds or equals a pre-determined value; iii. a speaker cone connected to said voice coil member for reciprocating motion therewith and connected in an opening in said cabinet, said cone having an effective bore surface of a pre-determined bore area which acts against ambient air in a PUSH/PULL pattern during reciprocating motion of said cone; and
,iv. a surround connecting said cone to said cabinet; c. a power amplifier operatively connected to said voice coil member for delivering to the voice coil member input current representative of the audio input signal to cause said voice coil member and said cone to move in a reciprocating path in accordance with the audio input signal; d. said woofer apparatus having the following operating characteristics and relationships; i. the pro-determined bore area and the predetermined length of the maximum peak-to-peak excursions being related to provide a maximum air displacement volume during a maximum peak-to-peak excursion of said voice coil member and said cone, said maximum air displacement volume being substantially equal to said predetermined bore area multiplied by the length of said maximum peak-to-peak excursion; ii. said predetermined cabinet air volume and said air maximum displacement volume being interrelated in that an increase in the ratio of the air maximum displacement volume to the cabinet air volume results in an increase in peak cabinet pressure and a decrease in said ratio results in a reduction in peak cabinet pressure; iii. back-emf generated in said voice coil member is proportional to dφ
/dt so that the back-emf is, in turn, generally proportional to the strength of said magnetic flux field B of said magnet times the length of the peak-to-peak excursion d of said voice coil member at a given frequency; and
,e. said apparatus being structured and arranged so that; i. the maximum peak to peak excursion of and said cone is greater than 0.6 inches. ii. said cabinet air volume is sufficiently small relative to said maximum air displacement volume so that the peak cabinet pressure at maximum peak-to-peak excursions is substantially greater than 0.2 lbs/in2, and the cone area is sized relative to the maximum peak excursions to produce said maximum cabinet pressure, and, iii. the density of the magnetic flux field B produced by said magnet is sufficiently great and the maximum peak-to-peak excursion of said voice coil member is sufficiently long so that a) the resulting back-emf at maximum peak-to-peak excursion is at a level sufficiently high relative to maximum voltage output of said amplifier so as to limit the input current to a level to preclude overheating of the voice coil members and b) the maximum voltage output and maximum power output of said amplifier are sufficiently high so as to supply sufficient current at a sufficiently high voltage to drive said voice coil member through the magnetic flux field B at maximum peak-to-peak excursions, while maintaining tho level of current flow through said voice coil at a level sufficient to drive the voice coil member through the maximum peak-to-peak excursions and yet to preclude overheating of said voice coil member. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42)
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43. A woofer apparatus for processing an audio signal and comprising, in combination:
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a) a cabinet having a chamber of a predetermined air volume and an opening formed in the cabinet; b) a magnet which is mounted to said cabinet and which establishes a magnetic field of a predetermined flux density; c) a voice coil member positioned to reciprocate in said magnetic field through maximum peak-to-peak excursion strokes substantially in excess of 0.6 inches; d) a speaker cone connected to said voice coil member for reciprocating motion therewith through maximum peak-to-peak excursion stokes substantially in excess of 0.6 inches; e) a flexible resilient suspension for supporting said speaker cone and said voice coil member from said cabinet for reciprocation relative to said stationary magnet through peak-to-peak excursion strokes substantially in excess of 0.6 inch and capable of withstanding cabinet pressures of said air volume substantially in excess of 0.2 PSI; f) a power amplifier operatively connected to said voice coil member; g) said apparatus being structured and configured so that; i. the air volume of the chamber of said cabinet is sufficiently small relative to volume of air displaced by said speaker cone so that as said speaker cone reciprocates through its maximum peak-to-peak excursions, the maximum pressure in said cabinet is substantially greater than 0.2 lbs/in2 ; ii. the density of the magnetic flux field produced by said magnet is sufficiently great and the maximum peak-to-peak excursion of said voice coil member is sufficiently long so that the resulting back-emf at maximum peak-to-peak excursions is at a level sufficiently high relative to the maximum voltage output of said amplifier so as to limit current to the voice coil member to preclude overheating the coil member and, iii. said amplifier having a maximum voltage output and maximum power output that are sufficiently high so as to supply sufficient current at a sufficiently high voltage to drive said voice coil through the magnetic flux field established by said magnet. - View Dependent Claims (44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58)
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59. A woofer apparatus for processing an input audio signal, said subwoofer having a small cabinet volume relative to air displacement volume of the woofer apparatus, comprising, in combination:
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a) a cabinet defining an enclosure of predetermined cabinet air volume; b) a voice coil driven driver mounted in said cabinet, said driver comprises; i. a magnet which establishes a magnetic flux field B of predetermined flux density; ii. a voice coil member positioned for reciprocating motion in said flux field with a maximum peak-to-peak excursion that exceeds or equals a pre-determined value; iii. a speaker cone having an effective cone area and connected to said voice coil member for reciprocating motion therewith and connected in a first opening in said cabinet; and
,iv. a surround connecting said cone to said cabinet; c) a mass driven driver mounted in said cabinet, said mass driven driver comprising; i. a mass ii. a speaker cone having an effective cone area and connected to said mass and iii. a surround by which said mass driven driver is connected to said cabinet, said speaker cone and said mass of said mass driven driver being mounted in a second opening in said cabinet for reciprocating motion in response to variations in air pressure in said cabinet, said cone and mass having a peak-to-peak excursion; d) a power amplifier operatively connected to said voice coil member for delivering to the voice coil member input current representative of the audio input signal to cause said voice coil member and said cone connected thereto to move in a reciprocating path in accordance with the audio input signal, and in turn to cause reciprocating motion of the mass and cone of the mass driven driver; e) said woofer apparatus having the following operating characteristics and relationships; i. the effective cone areas and the maximum peak-to-peak excursions of the cones being related to provide a maximum air displacement volume; ii. said predetermined cabinet air volume and said maximum air displacement volume being interrelated in that an increase in the ratio of the maximum air displacement volume to the cabinet air volume results in an increase in peak cabinet pressure and a decrease in said ratio results in a reduction in peak cabinet pressure; iii. back-emf generated in said voice coil member is proportional to dφ
/dt so that the back-emf is, in turn, generally proportional to the strength of said magnetic flux field B of said magnet times the length of the peak-to-peak excursion d of said voice coil member at a given frequency; and
,f) said apparatus being structured and arranged so that; i. the maximum peak-to-peak excursion of at least the cone of the voice coil driven driver is greater than 0.6 inches; ii. said cabinet air volume is sufficiently small relative to said maximum air displacement volume so that the peak cabinet pressure at maximum peak-to-peak excursions is substantially greater than 0.2 lbs/in2, and iii. the density of the magnetic flux field B produced by said magnet is sufficiently great and the maximum peak-to-peak excursion of said voice coil member is sufficiently long so that a) the resulting back-emf at maximum peak-to-peak excursion is at a level sufficiently high relative to maximum voltage output of said amplifier so as to limit the input current to a level to preclude overheating of the voice coil member, and b) the maximum voltage output and maximum power output of said amplifier are sufficiently high so as to supply sufficient current at a sufficiently high voltage to drive said voice coil member through the magnetic flux filed B at maximum peak-to-peak excursions, while maintaining the level of current flow through said voice coil member at a level sufficient to drive the voice coil member through the maximum peak-to-peak excursions and yet to preclude overheating of said voice coil member.
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Specification