Vena cava delivery system

• US 5,951,585 A
• Filed: 04/17/1997
• Issued: 09/14/1999
• Est. Priority Date: 05/23/1995
• Status: Expired due to Term

• Current Assignee: Lifescreen Sciences LLC (Acacia Research Corporation)
• Original Assignee: Boston Scientific Corporation
• Inventors: DeVries, Robert B., Cathcart, Bruce C., Vigue, Kathleen A.
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): Lewis, William W.
• Application Number:
  US08/838,249
• Time in Patent Office: 880 Days
• Field of Search: 606/1, 606/108, 606/191, 606/194, 606/195, 606/198, 606/200, 128/898, 128/899
• US Class Current: 606/198
• CPC Class Codes: A61B 2017/1205 Introduction devices
• CPC Class Codes: A61F 2/0105 Open ended, i.e. legs gathered only at one side
• CPC Class Codes: A61F 2/011 Instruments for their placement or removal
• CPC Class Codes: A61F 2002/016 made from wire-like elements
• CPC Class Codes: A61F 2230/005 Rosette-shaped, e.g. star-shaped
• CPC Class Codes: A61F 2230/0067 conical

Abstract

A delivery system for delivery and deployment of devices having abrading portions within a patient'"'"'s lumen. A lumen in a flexible catheter that extends proximally from a distal end of the catheter receives the device in a compact form. At least one impervious segment positioned in the lumen overlies the abrading portions of the device to shield and buffer the surface of the lumen from the abrading portions. The segment is of a relatively short length so that the catheter remains relatively flexible therealong to enable relative ease in the transit of the catheter through the patient'"'"'s lumen to a delivery site. Additional segments may be disposed in the catheter distally of the segment or the segment may move with the device to the distal end to buffer the walls of the catheter during the deployment of the device. Additional segments mate with the segment so that engaged ones of the segments are relatively radial deflectable.

Claims

1. In a delivery system for percutaneous insertion of a self-expanding vena cava filter, said system including a self-expanding vena cava filter, an elongated, radially flexible and axially stiff tubular member extending proximally from a distal end and having a distal end section for constraining the filter in a compact condition during transport to a deployment site and control apparatus for deploying the filter wherein the improvement comprises a segment carried in said distal end section between the tubular member and the filter for constraining the filter in a compact condition, said segment being relatively short compared to the axial extension of the device and having an inner surface that resists penetration by the filter thereby to protect said tubular member from damage during transport of the filter, and further comprising a plurality of segments disposed distally of said first segment in said tube member.

2. A delivery system as recited in claim 1 wherein said segment comprises a tube segment coaxially supported within said tubular member.

3. A delivery system as recited in claim 2 wherein said tube segment is movably supported in said tubular member.

4. A delivery system as recited in claim 1 wherein a distal section of each of said segments intermediate a distal most segment and said first segment abuts a proximal section of another of said tube segments having a reduced outer diameter and each of said proximal sections of said segments intermediate a distal most segment and said first segment has an enlarged inner diameter such that the proximal sections of said tube segments overlies a portion of said reduced outer diameter distal section of said abutting tube segment.

5. A delivery system as recited in claim 1 wherein said buffering means includes a plurality of segments disposed in said lumen with a first segment overlying the penetrating surfaces of the filter positioned in said lumen for transport thereof and a second segment secured to said catheter means at said distal end.

6. A delivery system as recited in claim 5 wherein each distal end of said plurality of segments opposite a proximal end of another of said segments has a reduced outer diameter and each of said opposed proximal ends has an enlarged inner diameter such that each of said opposed proximal ends overlie a portion of said opposed distal ends upon engagement of said segments.

7. A delivery system as recited in claim 6 wherein said plurality of segments consists of said two segments with said first segment during transport of the device being spaced from said second segment, said first segment is releasably connected to said control means such that upon actuation of said control means said first segment and the device move distally relative to said second segment and said catheter means such that said first segment, upon engagement with said second segment and continued actuation of said control means, releases from said control means.

8. A delivery system as recited in claim 6 wherein said plurality of segments include intermediate segments disposed between said first and second segments with each of said segments engaging at least one adjacent segment.

9. A delivery system as recited in claim 6 wherein said buffering means comprises an impervious short segment disposed in said lumen to overlie the penetrating surfaces of the device during transport thereof in said lumen, said segment being secured thereat in said lumen and the walls of said lumen being formed of a polypropylene like material.

10. A delivery system for delivering to a delivery site in a compact form a self-expandable vena cava filter with exposed penetrating surfaces and for selectively deploying the filter at the delivery site, said system comprising:

a) a self-expanding vena cava filter;

b) catheter means extending proximally along an axis from a distal end for insertion into and transit to a delivery site, said catheter means being radially flexible and having an internal lumen for receiving and housing the filter proximate said distal end for transport to and deployment at the delivery site;

c) retaining means in said lumen for overlying the penetrating surfaces of the filter, said means shielding said catheter means from the exposed penetrating surfaces and for enabling a radial flexion of said catheter means therealong during transport of the device by said delivery system; and

d) control means extending from a proximal end of the system distally for selectively deploying the device.

11. A delivery system as recited in claim 10 wherein retaining means includes a tubular metal segment coaxially positioned in said lumen of said catheter means interposed between an inner surface of said lumen of said catheter means and the penetrating portions of the device during transport thereof through the patient'"'"'s lumen.

12. A delivery system as recited in claim 10 further comprising a stop in said lumen at said distal end of said catheter means and said control means connects with said buffering means such that said stop limits the distal travel of said buffering means in said lumen.

13. A delivery system as recited in claim 10 wherein said control means includes a handle disposed at a proximal end of said system supporting said catheter means, manual manipulation means for distally urging the device relative to said catheter means to enable selective deployment of the device, and an axially stiff inner member extending distally through said lumen and contacting a proximal end of the device such that actuation of said manipulation means urges said inner member distally relative to said catheter means to thereby urge the proximal end of the device distally through said lumen.

14. A method for delivery of self-expanding vena cava filter having a radially extending penetrating portion, said method comprising the steps of:

a) providing a self-expanding vena cava filter;

b) positioning an impervious, relatively short segment in a distal section of a radially flexible, axially stiff elongated tube,

c) positioning the vena cava filter in the distal section of the tube with the segment interposed between the penetrating portions of the filter and the tube;

d) urging the distal section of the tube to a delivery site with a distal end of the tube positioned proximate the delivery site such that during said step of urging the distal section the distal section of the tube remains relatively radially flexible therealong with the segment overlying the penetrating portions; and

e) urging the filter distally with respect to said tube to move the filter through an aperture in the distal end of the tube and thereby to deploy the filter at the delivery site.

15. A method as recited in claim 14 further comprising securing a second segment in the distal end of the tube wherein during said urging step the penetrating portions prior to passage through the aperture first engage the first segment and then said second segment.

16. A method as recited in claim 14 further comprising positioning a plurality of relatively short tube segments between the distal end and the first segment with a proximal end of each of the tube segments engaging a distal end of a proximally positioned segment with the engaging ends of the segments being formed to enable radial deflection between adjacent segments whereby the tubular member remains relatively radially flexible along the distal section in which the segments are positioned.

17. A method as recited in claim 16 wherein each of the segments respectively interpose between the penetrating portions and said tube as the device moves distally in said tube.

18. A method as recited in claim 14 wherein said urging step urges the segment into engagement with a stop distally positioned in the tube relative such that the segment prior to engagement with the stop moves with the device such that the segment interposes between the penetrating portion during said urging step prior to engaging said stop.

19. In a delivery system for percutaneous insertion of a self-expanding vena cava filter, said system including a self-expanding vena cava filter, an elongated, radially flexible and axially stiff tubular member extending proximally from a distal end and having a distal end section for constraining the filter in a compact condition during transport to a deployment site and control apparatus for deploying the filter wherein the improvement comprises a segment carried in said distal end section between the tubular member and the filter for constraining the filter in a compact condition, said segment being relatively short compared to the axial extension of the device and having an inner surface that resists penetration by the filter thereby to protect said tubular member from damage during transport of the filter, wherein said segment comprises a tube segment coaxially supported within said tubular member, wherein said tube segment is movably supported in said tubular member, and further including a stop positioned in said distal end wherein said control means connects with said tube segment to urge movement thereof and said stop limits the distal displacement of said tube segment.

20. A delivery system as recited in claim 19, wherein said tube segment releasably connects with said control apparatus such that actuation of said control apparatus distally displaces said tube segment into engagement with said stop such that, upon engagement of said stop and said tube segment, continued actuation of said control apparatus releases said tube segment from said control apparatus and urges the displacement of the device distally relative to both said distal end of said tubular member and said tube segment.

21. A delivery system as recited in claim 20 wherein said tube segment is a metal segment and said control apparatus includes deflectable tabs that engage said metal segment and that deflect upon engagement of the tube segment with said stop and continued actuation of said control apparatus thereby to disengage said metal segment and said control means.

22. A delivery system as recited in claim 19 wherein said stop comprises a second tube segment secured at said distal end of said tubular member.

23. A delivery system as recited in claim 22 wherein a distal end section of said first tube segment has a reduced outer diameter for engaging a proximal end section of said second tube segment having an enlarged inner diameter portion such that a portion of said proximal end section of said second tube segment overlies a portion of said distal end section of said first tube segment.

24. In a delivery system for percutaneous insertion of a self-expanding vena cava filter, said system including a self-expanding vena cava filter, an elongated, radially flexible and axially stiff tubular member extending proximally from a distal end and having a distal end section for constraining the filter in a compact condition during transport to a deployment site and control apparatus for deploying the filter wherein the improvement comprises a segment carried in said distal end section between the tubular member and the filter for constraining the filter in a compact condition, said segment being relatively short compared to the axial extension of the device and having an inner surface that resists penetration by the filter thereby to protect said tubular member from damage during transport of the filter, wherein said segment comprises a tube segment coaxially supported within said tubular member and further comprising a second tube segment coaxially supported in said tubular member distally positioned relative to said first tube segment wherein said first and second tube segments having a distal end section and proximal end section, respectively, formed to engage one another to enable radial deflection of said first tube segment relative to said second tube segment.

25. A delivery system as recited in claim 24 wherein the said distal end section of said first tube segment has a reduced outer diameter and said proximal end section of said second tube segment has an enlarged inner diameter such that said proximal end section of said second tube segment is adapted to overlie a portion of said distal end section of said first tube segment.

26. A delivery system as recited in claim 25 further comprising at least one tube segment coaxially supported in said tubular member intermediate said first and second tube segments with said intermediate coaxial tube segment including proximal and distal end section corresponding to said proximal end section of said first tube segment and said distal end section of said second tube segment, respectively, so that each of said tube segments is radially deflectable relative to an adjacent one of said tube segments.