Integrated drying of feedstock feed to integrated combined-cycle gasification plant

• US 5,953,899 A
• Filed: 08/26/1997
• Issued: 09/21/1999
• Est. Priority Date: 02/09/1995
• Status: Expired due to Term

• Current Assignee: Fluor Enterprises Incorporated (Fluor Corporation)
• Original Assignee: Fluor Daniel (Japan) Inc. (Fluor Enterprises, Inc.)
• Inventors: Rao, Ashok D., Goodland, David C.
• Primary Examiner(s): Casaregola, Louis J.
• Application Number:
  US08/934,014
• Time in Patent Office: 756 Days
• Field of Search: 60/39.02, 60/39.05, 60/39.12, 60/39.461, 60/39.464, 201/14, 201/43
• US Class Current: 60/781
• CPC Class Codes: F01K 23/067 the combustion heat coming from a gasification or pyrolysis process, e.g. coal gasification gas turbines with fuel gasifiers F02C3/28
• CPC Class Codes: F01K 23/068 in combination with an oxygen producing plant, e.g. an air separation plant
• CPC Class Codes: F02C 3/28 using a separate gas producer for gasifying the fuel before combustion
• CPC Class Codes: Y02E 20/18 Integrated gasification combined cycle [IGCC], e.g. combined with carbon capture and storage [CCS]

Abstract

In a combined cycle gasification plant, high pressure fuel gas from the gasification unit is heated prior to combustion, and is then used to dry the feedstock. The moist fuel gas from the drying operation is combusted to drive the turbine. Alternatively, high-pressure inert gas such as nitrogen is heated in the gasification unit and is then used to dry the coal feed. Some of the moist inert gas is recycled, and some if it is passed to the combustion turbine.

Claims

1. A method for increasing the efficiency of a power plant using a moisture containing feedstock as a fuel, the method comprising:

gasifying said feedstock in a gasification unit to produce a fuel gas;

heating a high pressure inert gas in said gasification unit;

using at least part of said heated high pressure inert gas to dry said feedstock in a drying unit.

2. The method of claim 1 further comprising:

reheating at least a portion of said inert gas passing through said drying unit by passing said portion through said gasification unit.

3. The method of claims 1 or 2 wherein said feedstock comprises at least one of coal, agricultural products, and municipal wastes.

4. A system for utilizing a moisture containing feedstock as a fuel source, comprising:

a feedstock drying unit;

a feedstock gasification unit;

a feed moving said feedstock from said drying unit to said gasification unit;

a heating unit;

a drying medium essentially comprising high pressure nitrogen;

a pathway conducting said drying medium sequentially through said heating unit, said drying unit and said feedstock gasification unit.

5. The system of claim 4 wherein a pathway recycles at least a portion of said nitrogen between said drying unit and said gasification unit.

6. The system of claims 4 or 5 wherein said feedstock comprises at least one of coal, agricultural products and municipal wastes.

7. An improved gasification power plant having a feedstock drying unit, a gasification unit producing fuel gas from the feedstock, a source of high pressure inert gas, and a combustion turbine, the improvement comprising:

a first heat exchanger;

a second heat exchanger;

a pathway conducting a portion of said inert gas sequentially from said first heat exchanger to said drying unit, from said drying unit to second heat exchanger, and from said second heat exchanger to said combustion turbine.

8. The power plant of claim 7 further comprising another pathway conducting another portion of said inert gas sequentially from said first heat exchanger to said drying unit, from said drying unit to said gasification unit, and from said gasification unit back to said drying unit, while the remainder of said inert gas is sent to the combustion turbine.

9. The power plant of claims 7 or 8 wherein said feedstock comprises at least one of coal, agricultural products and municipal wastes.