Cooking range oven having insulated oven door with viewing system

• US 5,960,785 A
• Filed: 05/28/1997
• Issued: 10/05/1999
• Est. Priority Date: 05/28/1997
• Status: Expired due to Fees

• Current Assignee: American TRIM LLC (Superior Metal Products Incorporated)
• Original Assignee: American TRIM LLC (Superior Metal Products Incorporated)
• Inventors: Kline, Bret E., Calvert, Scott A., Blazakis, Craig A., Byrne, Robert M.
• Primary Examiner(s): Lazarus, Ira S.
• Assistant Examiner(s): Cocks, Josiah C.
• Application Number:
  US08/864,485
• Time in Patent Office: 860 Days
• Field of Search: 126/190, 126/194, 126/198, 126/200, 126/213, 99/341, 362/92, 220/377, 220/662, 220/663, 52/308, 52/788.1, 52/204.593
• US Class Current: 126/200
• CPC Class Codes: F24C 15/004 Windows not in a door

Abstract

A door for the oven of a cooking range includes an inner panel that closes the oven and an outer panel spaced from the inner panel. The inner and outer panels are connected adjacent their upper edges by an upper panel. The inner panel includes a first window in the form of a wide-angle lens. The upper panel includes a second window. Light-transmissive devices including a prism and a mirror are disposed between the inner and outer panels so as to direct light received through the lens upwardly and outwardly through the second window. The interior of the oven is illuminated by low-voltage halogen lights carried by the inner panel. The door is insulated by disposing a microporous metal oxide thermal insulation material against the oven side of the inner panel. The insulation is held in place by a plate. The door includes an oven-contacting gasket that extends beyond the boundaries of the plate to provide a thermal barrier when the door off the oven is closed.

Claims

1. An oven for a cooking range, the oven having a cavity, a marginal edge defining the boundary of the cavity, and a door, the door including an inner panel that faces the cavity and an outer panel generally parallel with and spaced from the inner panel, the inner and outer panels being connected adjacent their upper edges by an upper panel, the door comprising:

an opening in the inner panel;

a first window mounted in the opening in the inner panel;

a first light transmissive device disposed between the inner and outer panels, the first light transmissive device directing light received through the first window toward the upper panel;

an opening in the upper panel; and

a second window mounted in the opening in the upper panel through which light from the first light transmissive device can pass.

2. The oven claim 1, wherein the first window is in the form of a wide-angle lens.

3. The oven of claim 1, wherein the first light transmissive device is a first prism.

4. The oven of claim 1, wherein the first prism is a right-angled prism, the smaller faces of which are oriented perpendicular and parallel, respectively, to the path of light that passes through the first window.

5. The oven of claim 1, further comprising a second light transmissive device disposed between the inner and outer panels adjacent the second window, the second light transmissive device receiving light from the first light transmissive device and directing it first horizontally and then vertically.

6. The oven of claim 5, wherein the second light transmissive device includes a mirror inclined at an angle of 45 degrees to the path of the light received from the first light transmissive device and a second, right-angled prism whose smaller faces are disposed perpendicular and parallel, respectively, to the path of the light reflected from the mirror.

7. The oven of claim 2, wherein the first light transmissive device is a convex lens that is disposed adjacent the wide-angle lens, the light from the convex lens being directed against the second window.

8. The oven of claim 2, wherein the first light transmissive device is a concave lens that is disposed adjacent the wide-angle lens, and further comprising:

a second light transmissive device disposed between the inner and outer panels and between the concave lens and the second window, the second light transmissive device receiving light from the concave lens and directing it against the second window.

9. The oven of claim 8, wherein the second light transmissive device includes a convex lens and a light pipe having first and second opposed ends, the first end of the light pipe being disposed adjacent the concave lens and the second end of the light pipe being disposed adjacent the convex lens, the convex lens receiving light from the light pipe and directing it onto the second window.

10. The oven of claim 5, further comprising a transparent heat shield disposed between the first and second panels and intermediate the first light transmissive device and the second window, the second light transmissive device comprising a mirror inclined at an angle of about 45 degrees to the path of the light received from the first light transmissive device and a second, right angled prism whose smaller faces are disposed perpendicular and parallel, respectively, to the path of the light reflected from the mirror.

11. The oven of claim 10, wherein two transparent heat shields are provided, the heat shields being spaced from each other and disposed at right angles to the path of the light transmitted by the first light transmissive device.

12. The oven of claim 1, further comprising a first light secured to the inner panel and disposed so as to illuminate the interior of the oven when the door is closed.

13. The oven of claim 12, wherein the first light is a low voltage halogen lamp.

14. The oven of claim 12, further comprising electrical contacts carried by the inner panel and the marginal edge of the oven, the contacts engaging each other when the door is closed in order to conduct electrical current to the first light.

15. The oven of claim 12, further comprising a second light secured to the inner panel and disposed so as to illuminate the interior of the oven when the door is closed, the first window being disposed at approximately the center of the inner panel, and the first and second lights being disposed on either side of the first window in approximate alignment with the first window.

16. The oven of claim 1, further comprising:

a plate disposed between the inner panel and the interior of the oven; and

a layer of insulation disposed between the inner panel and the plate, the plate being connected to the inner panel such that the insulation is held in place between the plate and the inner panel.

17. The oven of claim 16, wherein the edges of the plate are spaced inwardly from the edges of the inner panel, and further comprising a thermal gasket disposed about the periphery of the layer of insulation, the gasket extending beyond the edges of the plate, the gasket engaging the marginal edge of the oven when the door is closed, the gasket being compressed against the marginal edge of the oven by the inner panel.

18. The oven of claim 16, wherein the layer of insulation comprises a metal oxide microporous insulation having a thermal conductivity less than about 0.029 w/(m.k) at 0°

C.

19. A door for the oven of a cooking range, the oven having a cavity and a marginal edge defining the boundary of the cavity, the door having an inner panel that in use closes the oven cavity and an outer panel spaced from the inner panel, the inner and outer panels being connected adjacent their upper edges by an upper panel, the door comprising:

an opening in the inner panel at approximately the center of the inner panel;

a first window in the form of a wide-angle lens mounted in the opening in the inner panel;

a first light transmissive device disposed between the inner and outer panels, the first light transmissive device being in the form of a first, right-angled prism whose smaller faces are oriented perpendicular and parallel, respectively, to the path of the light received through the first window;

an opening in the upper panel;

a second window mounted in the opening in the upper panel; and

a second light transmissive device disposed between the inner and outer panels adjacent the second window, the second light transmissive device including a mirror inclined at an angle of 45 degrees to the path of the light received from the first prism and a second prism disposed in the path of the light reflected from the mirror.

20. The oven of claim 19, further comprising at least two transparent heat shields disposed between the first and second panels and intermediate the first prism and the mirror, the heat shields being spaced from each other and oriented at right angles to the path of the light reflected from the first prism.

21. A door for the oven of a cooking range, the oven having a cavity and a marginal edge defining the boundary of the cavity, the door having an inner panel that in use closes the oven cavity and an outer panel spaced from the inner panel, the inner and outer panels being connected adjacent their upper edges by an upper panel, the door comprising:

an opening in the inner panel at approximately the center of the inner panel;

a first window in the form of a wide-angle lens mounted in the opening in the inner panel;

a first light transmissive device disposed between the inner and outer panels, the first light transmissive device being in the form of a right-angled prism whose smaller faces are oriented perpendicular and parallel, respectively, to the path of the light received through the first window;

an opening in the upper panel;

a second window mounted in the opening in the upper panel;

a second light transmissive device disposed between the inner and outer panels adjacent the second window, the second light transmissive device including a mirror inclined at an angle of 45 degrees to the path of the light received from the first prism and a second, right-angled prism whose smaller faces are disposed perpendicular and parallel, respectively, to the path of the light reflected from the mirror;

at least two transparent heat shields disposed between the inner and outer panels and intermediate the first prism and the mirror, the heat shields being spaced from each other and oriented at right angles to the path of the light reflected from the first prism; and

first and second low voltage halogen lamps secured to the inner panel and positioned so as to illuminate the interior of the oven when the door is closed;

the first window being disposed in the approximate center of the inner panel and the first and second lights being disposed on either side of the first window in approximate alignment therewith;

electrical contacts carried by the inner panel and the marginal edge of the oven, the contacts engaging each other when the door is closed in order to conduct electrical current to the first and second lights;

a plate disposed between the inner panel and the interior of the oven;

a layer of microporous insulation disposed between the inner panel and the plate, the plate being connected to the inner panel such that the insulation is compressed between the plate and the inner panel;

the edges of the plate being spaced inwardly from the edges of the inner panel; and

a thermal gasket disposed about the periphery of the layer of insulation, the gasket extending beyond the edges of the plate, the gasket engaging the marginal edge of the oven when the door is closed, the gasket being compressed against the marginal edge of the oven by the inner panel.