Linear motor with a plurality of stages independently movable on the same path

• US 5,965,963 A
• Filed: 05/07/1998
• Issued: 10/12/1999
• Est. Priority Date: 02/26/1998
• Status: Expired due to Term

• Current Assignee: Rockwell Automation, Inc.
• Original Assignee: Anorad Corporation (Rockwell Automation, Inc.)
• Inventors: Chitayat, Anwar
• Primary Examiner(s): Dougherty, Thomas M.
• Assistant Examiner(s): JONES, JUDSON
• Application Number:
  US09/074,124
• Time in Patent Office: 523 Days
• Field of Search: 310/12, 310/13, 310/14, 318/135, 26/72
• US Class Current: 310/12.01
• CPC Class Codes: H02K 29/08 using magnetic effect devices, e.g. Hall-plates, magneto-resistors H02K29/12 takes precedence
• CPC Class Codes: H02K 41/031 of the permanent magnet type

Abstract

A motor controller produces independent first and second drive power signals for independent application to first and second linear motor stages movable on the same path. Each armature winding in the path is connected to a first switch receiving the first drive power and to a second switch receiving the second drive power. A first switch control device associated with the first linear motor stage actuates the first switches in its vicinity, while leaving the remaining first switches unactuated. A second switch control device associated with the second linear motor stage actuates the second switches in its vicinity, while leaving the remaining second switches unactuated. Each linear motor stage has an encoder associated with it to inform the motor controller of its position and/or motion.

Claims

1. A linear motor comprising:

a motor controller;

a path;

said path including a plurality of armature windings therein;

at least first and second linear motor stages independently movable on said path;

a plurality of motor permanent magnets on each of said first and second stages facing said path for interaction with said armature windings;

a first encoder associated with said first linear motor stage;

said first encoder including wireless means for communication at least one of motion and position of said first linear motor stage to a motor controller;

a second encoder associated with said second linear motor stage;

said second encoder including wireless means for communication of at least one of motion and position of said second linear motor stage to said motor controller;

said path including first means for applying first drive power from said motor controller to those of said plurality of armature windings within a magnetic influence of said motor permanent magnets on said first stage;

said path including second means for applying second drive power from said motor controller to those of said plurality of armature windings within a magnetic influence of said motor permanent magnets on said second stage; and

said first and second means being simultaneously operable, whereby simultaneous independent drive of said first and second linear motor stages is enabled.

2. A linear motor according to claim 1, wherein:

said path further includes a plurality of switches, each of said switches connecting drive power to its respective armature winding;

said first means for applying first drive power including first switch actuation means for closing only those of said switches for said first drive power within a magnetic influence of said permanent magnets on said first linear motor stage; and

said second means for applying second drive power including second switch actuation means for closing only those of said switches for said second drive power within a magnetic influence of said permanent magnets on said second linear motor stage.

3. A linear motor according to claim 2, wherein said first and second means for applying first and second drive power are contactless.

4. A linear motor according to claim 3, wherein said first and second means for applying includes:

first and second switch sensors associated with each of said plurality of armature windings;

each of said first switch sensors controlling application of said first drive power through its respective first switch to its respective armature winding;

a first switch actuator movable with said first linear motor stage;

said first switch actuator being effective for actuating those of said first switch sensors controlling said first drive power only to said armature windings within a magnetic influence of said first linear motor stage, and for maintaining a remainder of said first switch sensors unactuated;

a second switch actuator movable with said second linear motor stage; and

said second switch actuator being effective for actuating those of said second switch sensors controlling said second drive power only to said armature windings within a magnetic influence of said second linear motor stage, and for maintaining a remainder of said second switch sensors unactuated.

5. A linear motor according to claim 1, further comprising:

a first encoder;

said first encoder including means for communicating at least one of a position and an increment of motion of said first linear motor stage to said controller;

a second encoder; and

said second encoder including means for communicating at least one of a position and an increment of motion of said second linear motor stage to said controller, thereby permitting said controller to produce said first and second motor drive power in relation to conditions of said first and second linear motor stages, respectively.

6. A linear motor comprising:

a motor controller;

said motor controller producing first and second motor drive power;

a path;

said path including a plurality of armature windings therein;

a plurality of first switches;

each of said plurality of first switches controlling the application of said first motor drive power to a respective one of said plurality of armature windings;

a plurality of second switches;

each of said plurality of second switches controlling the application of said second motor drive power to a respective one of said plurality of armature windings;

first and second linear motor stages movable on said path;

said first and second linear motor stages each including a plurality of permanent magnets thereon facing said plurality of armature windings, for magnetic interaction with said armature windings to produce a force in a direction of said path;

a first switch controller;

said first switch controller including means for controlling the application of said first motor drive power only to those of said plurality of armature windings within a magnetic influence of said permanent magnets on said first linear motor stage;

a second switch controller; and

said second switch controller including means for controlling the application of said second motor drive power only to those of said plurality of armature windings within a magnetic influence of said permanent magnets on said second linear motor stage, whereby said first linear motor stage is driven only by said first motor drive power and said second linear motor stage is driven by said second motor drive power independently of said first linear motor stage, and said first and second linear motor stages can be driven to any point on said path.

7. A linear motor according to claim 6, wherein:

said first switch controller includes a first magnetically actuated switch associated with each of said plurality of armature windings;

said first switch controller further includes a first switching magnet movable with said first linear motor stage;

said first switching magnet being effective for actuating those of said first magnetically actuated switches in a vicinity of said first linear motor stage;

said second switch controller includes a second magnetically actuated switch associated with each of said plurality of armature windings;

said second switch controller further includes a second switching magnet movable with said second linear motor stage; and

said second switching magnet being effective for actuating those of said second magnetically actuated switches in a vicinity of said second linear motor stage.

8. A linear motor comprising:

a path;

a plurality of armature windings in said path;

first and second linear motor stages movable on said path;

a first plurality of switches for applying a first motor drive power only to those of said plurality of armature windings in the vicinity of said first linear motor stage; and

a second plurality of switches for applying a second motor drive power only to those of said plurality of armature windings in the vicinity of said second linear motor stage, whereby said first and second linear motor stages are independently driveable.

9. A linear motor according to claim 8, further comprising:

a first encoder effective for transmitting a first encoder signal related to at least one of a position and a motion of said first linear motor stage;

a second encoder effective for transmitting a second encoder signal related to at least one of a position and a motion of said second linear motor stage; and

a motor controller responsive to said first and second encoder signals to produce said first and second motor drive powers to said first and second plurality of switches.

10. A linear motor according to claim 8, further comprising:

said first plurality of switches being first magnetically actuated switches adjacent said path, each of said first magnetically actuated switches receiving said first motor drive power;

said second plurality of switches being second magnetically actuated switches adjacent said path, each of said second magnetically actuated switches receiving said second motor drive power;

a first switching magnet, movable with said first linear motor stage within a magnetic influence of said first magnetically actuated switches, and outside a magnetic influence of said second magnetically actuated switches, whereby only said first magnetically actuated switches are actuated by said first switching magnet; and

a second switching magnet, movable with said second linear motor stage within a magnetic influence of said second magnetically actuated switches, and outside a magnetic influence of said first magnetically actuated switches, whereby only said second magnetically actuated switches are actuated by said second switching magnet.

11. A linear motor according to claim 8, further comprising:

a third linear motor stage movable on said path; and

a third plurality of switches for applying a third motor drive power only to those of said plurality of armature windings in the vicinity of said third linear motor stage, whereby said first, second and third linear motor stages are independently driveable.

12. A linear motor according to claim 8, wherein said path is a closed shape.

13. A linear motor according to claim 8 wherein said closed shape is a racetrack pattern.

14. A linear motor according to claim 8 wherein said path contains substantially no magnetic material.

15. A linear motor according to claim 8 wherein:

said path contains a substantial amount of magnetic material;

said first and second linear motor stages include a plurality of magnets having a magnetic attraction to said magnetic material in said path; and

said magnetic attraction being sufficient to support said first and second linear motor stages against gravity.