Threaded insert for bone plate screw hole

• US 5,976,141 A
• Filed: 02/23/1995
• Issued: 11/02/1999
• Est. Priority Date: 02/23/1995
• Status: Expired due to Term

• Current Assignee: Synthes USA LLC (Johnson & Johnson)
• Original Assignee: Synthes USA LLC (Johnson & Johnson)
• Inventors: Mackin, Michael H., Haag, Rene, Chadwick, Timothy M., Mast, Jeffrey W.
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): Bui, Vy Quang
• Application Number:
  US08/392,540
• Time in Patent Office: 1,713 Days
• Field of Search: 606/69, 606/70, 606/71, 606/72, 606/73, 606/61, 606/60, 606/59, 606/54, 411/427
• US Class Current: 606/292
• CPC Class Codes: A61B 17/8047 wherein the additional element surrounds the screw head in the plate hole A61B17/8052 takes precedence
• CPC Class Codes: A61B 17/8695 Washers surrounding screw head in plate hole A61B17/8047, between bone plate and bone A61B17/8028

Abstract

A threaded insert is designed to snap into a standard bone plate hole. The insert has an upper section divided into sectors by slots, a lower section having deflectable tabs with external projections, and a central threaded hole. When a standard bone screw is tightened in the insert, the insert rigidly fixes the screw to the plate by collapsing the threads of the insert onto the threads of the screw, and by expanding the sectors of the upper section to clamp the bone plate.

Claims

1. A one piece locking insert for connecting a bone screw to a bone plate having at least one hole with an angled lower surface,

the insert comprising upper and lower sections, and a central screw hole through said upper and lower sections, said central screw hole being threaded in at least said lower section,

said upper section having an upwardly facing surface for engaging a bone screw head, and a downward facing locking surface for contacting a top edge of the bone plate hole, and

said lower section having retaining means for contacting the angled lower surface of the bone plate hole.

2. The insert of claim 1, further comprising a central axis through said upper section and said lower section, said locking surface having a cross section in a plane normal to said central axis wherein the width of said cross section is smaller than the length of said cross section.

3. The insert of claim 2, wherein said central screw hole is disposed along said central axis.

4. The insert of claim 1, further comprising a central axis through said upper section and said lower section, said locking surface having a cross section in a plane normal to said central axis wherein a width of said cross section is equal to a length of said cross section.

5. The insert of claim 4, wherein said central screw hole is disposed along said central axis.

6. The insert of claim 4, wherein said central screw hole is disposed at an angle to said central axis.

7. The insert of claim 1 wherein said screw hole is threaded in both said upper and lower sections.

8. The insert of claim 1 wherein the upper section is divided into a plurality of sectors by slots extending from said upwardly facing surface.

9. A one piece locking insert for connecting a bone screw to a bone plate having at least one hole with angled upper and lower surfaces,

the insert comprising an upper section, a lower section and a central screw hole through said upper and lower sections, said hole being threaded in at least said lower section,

said upper section being divided into a plurality of expandable sectors by a plurality of slots, said sectors having upwardly facing surfaces for engaging a bone screw head, and downwardly facing locking surfaces for contacting the angled upper surface of the bone plate hole, and

said lower section having retaining means for contacting the angled lower surface of the bone plate hole.

10. The insert of claim 9 herein said screw hole is threaded in both said upper and lower sections.

11. A locking insert for connecting a bone screw to a bone plate having at least one hole with an angled lower surface,

the insert comprising an upper section, a lower section and a central screw hole through said upper and lower sections, said central screw hole being threaded in at least said lower section,

said upper section having an upwardly facing surface for engaging a bone screw head, and a downward facing locking surface for contacting a top edge of the bone plate hole, and

said lower section having a compressible structure, and at least one projection for contacting the angled lower surface of the bone plate hole.

12. The insert of claim 11, wherein said compressible structure comprises at least one deflectable tab supporting said at least one projection.

13. The insert of claim 12, wherein said threads of said central screw hole are provided for locking said deflectable tabs when the bone screw is threaded into said central screw hole.

14. The insert of claim 11, wherein said at least one projection retains the insert in the bone plate hole by exerting a force on said angled lower surface.

15. The insert of claim 11 wherein said screw hole is threaded in both said upper and lower sections.

16. An assembly for internal fixation of bones comprising a bone plate having a plate hole with an upward facing countersunk surface and a downward facing undercut chamfer, in combination with a one piece insert for fixing a bone screw in said plate hole, said insert comprising a central threaded hole for the bone screw, a locking surface for clamping over said countersunk surface and a projection for engagement with said undercut chamfer.

17. The assembly of claim 16, wherein said locking surface comprises downwardly-facing surfaces of a plurality of expandable sectors.

18. The assembly of claim 16, wherein said projection depends from an outer surface of a deflectable tab.

19. The assembly of claim 18, wherein the bone screw contacts an inside surface of said deflectable tab, locking said deflectable tab in a radially outward position.

21. The assembly of claim 16 wherein said screw hole is threaded in both said upper and lower sections.

20. An assembly for internal fixation of a bone comprising a bone plate having a plate hole with an upward facing countersunk surface and a downward facing undercut chamfer, in combination with a one piece insert for connecting a bone screw to said plate, said insert comprising an upper section, a lower section and a central screw hole through said upper and lower sections, said hole being threaded in at least said lower section, said upper section having an upwardly facing surface for engaging a bone screw head and a downwardly facing locking surface for contacting the upward facing countersunk surface of said bone plate hole.

24. The assembly of claim 20 wherein said lower portion of the insert is wholly within said plate hole.

22. An assembly for internal fixation of bones comprising

a bone plate having at least one plate hole between the outer surface and the inner, bone-contacting surface, said plate hole having a smaller diameter in a section between said surfaces that at either surface,

a one-piece, locking insert for connecting a bone screw to said plate, said insert comprising an upper section engaging said plate in said hole above its smaller dimension, a lower section capable of passing through said smaller diameter section of said plate hole and engaging said plate in said hole below its smaller dimension and a central hole through said upper and lower sections, said central hole being threaded in at least said lower section, and

a threaded bone screw passing through said central hole, engaging the threaded portion of said central hole and pressing said insert against said plate above the smaller diameter section in said plate hole.

23. The assembly of claim 22 wherein said lower portion of the insert is wholly within said plate hole.

25. A one piece, locking insert for connecting a bone screw to a bone plate having at least one plate hole between the outer surface and the inner, bone-contacting surface, said plate hole having a smaller diameter in a section between said surfaces than at either surface,

said one piece insert comprising an upper section for engaging said plate in said hole above its smaller dimension, a lower section capable of passing through said smaller diameter section of said plate hole and engaging said plate in said hole below its smaller dimension and a central hole through said upper and lower sections, said central hole being threaded in at least said lower section for engaging a threaded bone screw passing through said central hole and pressing said insert against said plate above the smaller diameter section in said plate hole.