Electromagnetic chuck with magnetizing/demagnetizing circuit

• US 5,991,147 A
• Filed: 07/03/1997
• Issued: 11/23/1999
• Est. Priority Date: 07/03/1997
• Status: Expired due to Fees

• Current Assignee: Wen-Hsuan Chiang
• Original Assignee: Wen-Hsuan Chiang
• Inventors: Chiang, Wen-Hsuan
• Primary Examiner(s): FLEMING, FRITZ M
• Application Number:
  US08/887,732
• Time in Patent Office: 873 Days
• Field of Search: 361/143-145, 361/149-151, 361/267, 335/284, 335/285-295, 279/128
• US Class Current: 361/267
• CPC Class Codes: B23Q 3/1543 using electromagnets

Abstract

An improved electromagnetic chuck which does not require a continuous direct current supply while being magnetized, including a main body defining a plurality of recesses and forming a cover, which includes a plurality of magnetically conductive portions and non-magnetically conductive portions alternately arranged, a plurality of magnetic units arranged within said plurality of recesses, and a magnetizing/demagnetizing circuit for magnetizing/demagnetizing said plurality of magnetic units, is provided. The magnetizing/demagnetizing circuit includes a magnetizing circuit, a demagnetizing circuit and an output circuit, by which a direct current is generated to magnetize the electromagnetic chuck, or a pair of positive and negative phase pulses with a gradually increased frequency is generated to quickly demagnetize the electromagnetic chuck.

Claims

1. An improved electromagnetic chuck comprising:

a main body defining a plurality of recesses therein and forming a cover, said cover having a plurality of magnetically conductive portions and non-magnetically conductive portions alternately arranged;

a plurality of magnetic units arranged within said plurality of recesses and corresponding to said plurality of magnetically conductive portions, each magnetic unit having a permanent-magnetic material and a coil around said permanent-magnetic material, said coils of each magnetic unit being serially connected; and

a magnetizing/demagnetizing circuit electrically connected with said coils for magnetizing/demagnetizing said plurality of magnetic units, said circuit comprising;

a magnetizing circuit for generating a direct current signal;

a demagnetizing circuit for generating a pair of positive and negative phase pulse signals with a gradually increased frequency, said demagnetizing circuit comprising;

a linear voltage oscillation generator for generating a series of pulse signals with a gradually increased frequency, said linear voltage oscillation generator being comprised of a sawtooth wave generator and a voltage controlled oscillator; and

a frequency divider for dividing the frequency of said pair of positive and negative phase signals; and

a time delay circuit for respectively adding an appropriate time delay on said pair of positive and negative phase signals from said frequency divider, said time delay circuit being comprised of two sets of resistor and capacitor circuits; and

an output circuit electrically connected with said magnetizing circuit and said demagnetizing circuit for outputting said direct current signal or said pair of positive and negative phase pulse signals to said coils of said plurality of magnetic units so as to magnetize or demagnetize said plurality of magnetic units;

wherein a magnetizing current generated by the magnetizing/demagnetizing circuit is cut off upon magnetization of said plurality of magnetic units, whereby said plurality of magnetic units maintain their magnetism without being continuously supplied with a direct current.

2. The improved electromagnetic chuck of claim 1, wherein said main body comprises a base made of magnetically conductive material and defining said plurality of recesses therein and forming a plurality of protrusions thereon, and said base is assembled with said cover.

3. The improved electromagnetic chuck of claim 2, wherein each said protrusion of said base defines a slot in its top surface so as to create a path for receiving said coils.

4. The improved electromagnetic chuck of claim 1, wherein said main body comprises a plate-like base made of non-magnetically conductive material, and said plurality of magnetically conductive portions of said cover define a plurality of recesses and form a plurality of protrusions.

5. The improved electromagnetic chuck of claim 1, wherein said main body comprises a base made of magnetically conductive material and defining said plurality of recesses therein and forming a plurality of protrusions thereon, and said cover is comprised of a plurality of first magnetically conductive portions, non-magnetically conductive portions and second magnetically conductive portions, said first and second magnetically conductive portions being shaped differently and being alternately arranged with said non-magnetically conductive portions disposed therebetween.

6. The improved electromagnetic chuck of claim 1, wherein said permanent-magnetic material is an oxide of iron, aluminum, nickel, or cobalt.

7. The improved electromagnetic chuck of claim 1, wherein the main body includes gaps, and said gaps within said main body are filled with a non-magnetically conductive material.

8. The improved electromagnetic chuck of claim 1, wherein said plurality of magnetically conductive portions and non-magnetically conductive portions are adhered together.

9. A circuit used for an electromagnetic chuck including a plurality of magnetic units, each said magnetic unit being comprised of a permanent-magnetic material and a coil around said permanent-magnetic material, the circuit comprising:

a magnetizing circuit for generating a direct current signal;

a demagnetizing circuit for generating a pair of positive and negative phase pulse signals with a gradually increased frequency, said demagnetizing circuit comprising;

a linear voltage oscillation generator for generating a series of pulse signals with a gradually increased frequency said linear voltage oscillation generator being comprised of a sawtooth wave generator and a voltage controlled oscillator; and

a frequency divider for dividing the frequency of said pair of positive and negative phase signals; and

a time delay circuit for respectively adding an appropriate time delay on said pair of positive and negative phase signals from said frequency divider, said time delay circuit being comprised of two sets of resistor and capacitor circuits; and

an output circuit electrically connected with said magnetizing circuit and said demagnetizing circuit for outputting said direct current signal or said pair of positive and negative phase pulse signals to said coils of said plurality of magnetic units so as to magnetize or demagnetize said plurality of magnetic units.

10. The circuit of claim 9, wherein said magnetizing circuit comprises a regulator for regulating said direct current signal and an oscillator for generating a basic waveform signal and sending said basic waveform signal to said regulator.

11. The circuit of claim 10, wherein said regulator is comprised a comparator and a variable resistor.

12. The circuit of claim 10, wherein said magnetizing circuit further comprises a switch for controlling the electric power to said magnetizing circuit and a controller for activating said oscillator, said controller is comprised of a D-type flip-flop.

13. The circuit of claim 9, wherein said demagnetizing circuit further comprises a switch for controlling the electric power to said demagnetizing circuit and a controller for activating said linear voltage oscillation generator, said controller being comprised of a D-type flip-flop.

14. The circuit of claim 9, wherein said output circuit comprises four sets of power amplifying circuits arranged as a bridge.

15. The circuit of claim 14, wherein said output circuit is driven by a photo-coupled driving circuit comprised of four photo-couplers.

16. The circuit of claim 9, further comprising:

a start/reset circuit for resetting the operation of said magnetizing circuit or said demagnetizing circuit;

a detection resistor connected with said output circuit; and

an overcurrent protection circuit comprised of a comparator, said overcurrent protection circuit being electrically connected between said start/reset circuit and said detection resistor.

17. The circuit of claim 16, further comprising an external protection circuit comprised of a comparator and a relay, said external protection circuit being electrically connected between said detection resistor and other external control circuits.

18. A circuit used for an electromagnetic chuck including a plurality of magnetic units, each said magnetic unit being comprised of a permanent-magnetic material and a coil around said permanent-magnetic material, the circuit comprising:

a magnetizing circuit for generating a direct current signal;

a demagnetizing circuit for generating a pair of positive and negative phase pulse signals with a gradually increased frequency, said demagnetizing circuit comprising;

a linear voltage oscillation generator for generating a series of pulse signals with a gradually increased frequency, said linear voltage oscillation generator being comprised of a sawtooth wave generator and a voltage controlled oscillator; and

a frequency divider for dividing the frequency of said pair of positive and negative phase signals; and

an output circuit electrically connected with said magnetizing circuit and said demagnetizing circuit for outputting said direct current signal or said pair of positive and negative phase pulse signals to said coils of said plurality of magnetic units so as to magnetize or demagnetize said plurality of magnetic units.