Closed-path linear motor

• US 5,994,798 A
• Filed: 04/29/1998
• Issued: 11/30/1999
• Est. Priority Date: 02/26/1998
• Status: Expired due to Term

• Current Assignee: Rockwell Automation, Inc.
• Original Assignee: Anorad Corporation (Rockwell Automation, Inc.)
• Inventors: Chitayat, Anwar
• Primary Examiner(s): Ramirez, Nestor
• Assistant Examiner(s): JONES, JUDSON
• Application Number:
  US09/069,324
• Time in Patent Office: 580 Days
• Field of Search: 310/12, 310/13, 310/14, 318/135
• US Class Current: 310/12.01
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06
• CPC Class Codes: H02K 11/00 Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection casings, enclosures or supports H02K5/00
• CPC Class Codes: H02K 11/22 Optical devices
• CPC Class Codes: H02K 41/02 Linear motors; Sectional motors
• CPC Class Codes: H02K 41/03 Synchronous motors; Motors moving step by step; Reluctance motors H02K41/035 takes precedence
• CPC Class Codes: H02P 25/06 Linear motors

Abstract

A linear motor path forms a closed figure. Contactless power control and position feedback permit a linear motor stage to traverse the closed figure without interference from trailing wires. One embodiment of the closed figure includes a racetrack pattern with straight runs joined by curved ends. Axes of armature windings are skewed to lie across the path in the curved ends to maintain force on the linear motor stage. Other embodiments of the invention includes multilevel paths wherein one portion of the path crosses over another portion of the path. Disclosure is made of a linear motor stage supported below the path by magnetic attraction between permanent magnets on the stage and magnetic material in the path.

Claims

1. A linear motor comprising:

a path;

said path including a plurality of armature windings therein;

a plurality of switches, each one of said switches controlling application of power to one of said armature windings;

a linear motor stage movable on said path;

a plurality of motor permanent magnets on said stage facing said path for interaction with said armature windings;

means for controlling actuation only of those of said switches controlling application of power to those of said plurality of armature windings within a magnetic influence of said motor permanent magnets;

said path describing a closed path; and

means for permitting said linear motor stage to traverse said closed path.

2. A linear motor according to claim 1, wherein said means for permitting includes a contactless system for controlling the application of power to said armature windings.

3. A linear motor according to claim 2, wherein said means for permitting further includes contactless means for producing at least one of position and motion feedback from said movable stage.

4. A linear motor according to claim 1, wherein:

said closed path includes at least one curved portion;

each of said armature windings includes an axis;

at least some of said axes of said armature windings in said at least one curved portion are skewed with respect to axes of neighboring armature windings across said path; and

a skew of said axes being across a local width of said path.

5. A path for a linear motor comprising:

a plurality of armature windings in said path;

means for controlling application of power to said plurality of armature windings; and

said path including at least first and second levels.

6. A path according to claim 5 wherein said first level includes an upper portion which crosses over a lower level in said second level.

7. A path according to claim 6, wherein said first and second levels are joined to form a closed pattern.

8. A linear motor comprising:

a path;

said path including a magnetic material therein;

a movable stage movable on said path;

said movable stage including permanent magnets thereon facing said magnetic material;

at least a portion of said path placing said movable stage below said path; and

said permanent magnets having sufficient magnetic attraction to said magnetic material to retain said movable stage on said path, including said at least a portion.