Computer peripheral floor cleaning system and navigation method

• US 5,995,884 A
• Filed: 03/07/1997
• Issued: 11/30/1999
• Est. Priority Date: 03/07/1997
• Status: Expired due to Fees

• Current Assignee: Pauline O. James, Timothy P. Allen
• Original Assignee: Pauline O. James, Timothy P. Allen
• Inventors: Allen, Timothy P., James, Pauline O.
• Primary Examiner(s): Chin, Gary
• Application Number:
  US08/813,710
• Time in Patent Office: 998 Days
• Field of Search: 701/2, 701/23, 701/24, 701/25, 701/26, 701/300, 701/301, 318/587, 180/167, 180/168, 180/169
• US Class Current: 701/24
• CPC Class Codes: G05D 1/0225 involving docking at a fixed facility, e.g. base station or loading bay parking aids B62D15/027
• CPC Class Codes: G05D 1/0227 using mechanical sensing means, e.g. for sensing treated area
• CPC Class Codes: G05D 1/0234 using optical markers or beacons optical beacons per se G01S1/70
• CPC Class Codes: G05D 1/0238 using obstacle or wall sensors G05D1/0246 and G05D1/0289 take precedence; lidar systems designed for anti-collision purposes G01S17/93
• CPC Class Codes: G05D 1/0274 using mapping information stored in a memory device navigation using map-matching G01C21/30
• CPC Class Codes: G05D 1/028 using a RF signal
• CPC Class Codes: G05D 2201/0203 Cleaning or polishing vehicle

Abstract

A computer peripheral system including a mobile vehicle, a two-way wireless link to a host computer and software residing on the host computer for providing control and guidance is disclosed. The system is installed on an existing host computer as an add-on peripheral device whose function is to perform some automatic task (e.g. floor cleaning) in a working environment (e.g. a home or business). The mobile vehicle is equipped with a plurality of sensors, data from which is conveyed to the host system over the wireless link. Software on the host computer communicates control and movement commands to the mobile system. A method and apparatus for sensing the position of the mobile vehicle in a working environment is also disclosed. Software installed on the host computer can use data from the sensing apparatus to automatically construct and maintain a map of the operating environment and to guide the mobile vehicle through the environment in order to carry out its task. Also disclosed are methods and apparatus for providing entertainment for onlookers as the vehicle carries out its task.

Claims

1. A computer peripheral system for carrying out at least one task in a substantially planar region of a working environment, said computer peripheral system comprising:

(a) a guided vehicle comprising;

(1) a body,

(2) a propulsion means,

(3) a steering means,

(4) an actuation means for carrying out said at least one task,

(5) an energy storage means,

(6) a plurality of sensing means which produce sensor signals corresponding to detection of objects in said working environment and status signals corresponding to the operation of the systems within the vehicle,

(7) a communication means for receiving commands and transmitting data across a bi-directional communication link,

(8) a control means which directs said propulsion means and said steering means in response to said commands received via said communication means,

(b) a host interface module comprising;

(1) a connection means for interfacing with a host computer,

(2) a means for relaying commands from said host computer to said communication means on said vehicle,

(3) a means for relaying said sensor signals and said status signals from said communications means on said vehicle to said host computer,

(c) a charging station comprising;

(1) a docking means for coupling to said vehicle,

(2) a recharging means for replenishing said energy storage means in said vehicle,

(d) a system control apparatus comprising;

(1) an installation means for loading a control program onto said host computer,

(2) a sensor processing means for acquiring said sensor signals and said status signals via said host interface device and storing said status signals and said sensor signals on a mass storage device associated with said host computer,

(3) a position determination means comprising a means for calculating from said sensor signals and said status signals an estimated vehicle location, said estimated vehicle location including an estimate of position of said vehicle in said working environment, and an estimate of the orientation of said vehicle in said working environment,

(4) a mapping means comprising a means for autonomously generating from said sensor signals, said status signals, and said estimated vehicle location a mathematical model of said working environment, including estimated locations of obstacles and boundaries therein,

(5) a scheduling means comprising a means for automatically initiating operation of said computer peripheral system at predefined times according to a plurality of user selectable preferences,

(6) a path planning means comprising a means for autonomously generating a mathematical representation of a planned path for said vehicle to follow through said working environment in order to carry out said at least one task according to a plurality of user selectable preferences,

(7) a vehicle control means comprising means for issuing control commands to said vehicle via said host interface module, and a means for determining a sequence of commands which will cause said vehicle to follow said planned path starting from said estimated vehicle location, and

(8) a user interface means comprising means for presenting on a display device of said host computer a plurality of user selectable preferences which control the operation of said task scheduling means and said path planning means, and means for altering said preferences according to user input.

2. The system of claim 1 wherein the tasks to be carried out include cleaning of said substantially planar region in said working environment, and wherein said actuation means in said vehicle includes means for cleaning said substantially planar region.

3. The system of claim 1 wherein said charging station and said host interface module are contained within a shared physical housing.

4. The system of claim 1 wherein the means for connecting said host interface module to said host computer uses a preexisting peripheral connection on said host computer.

5. The system of claim 4 wherein said preexisting peripheral connection is selected from a group consisting of serial port connections, parallel port connections, SCSI port connections, ISA bus connections, EISA bus connections, PCI bus connections, IRDA connections and USB connections.

6. The system of claim 1 wherein said sensing means on said vehicle include a plurality of collision sensors, each of which produce a signal when movement of said vehicle brings one of said collision sensors into contact with any object in said working environment.

7. The system of claim 6 wherein said collision sensors are disposed on said body of said vehicle at a plurality of vertical heights, and wherein said position determination means, said mapping means, and said path planning means interpret differently signals from said collision sensors disposed at each height.

8. The system of claim 1 wherein said sensing means on said vehicle include a plurality of proximity sensors each of which produces a signal indicating the distance between one of said proximity sensors and nearby obstacles in said working environment.

9. The system of claim 1 wherein said user interface means comprises a map display means for presenting a graphical representation of said mathematical model of said working environment on said display device of said host computer.

10. The system of claim 9 wherein said user interface means comprises a map modification means for altering said mathematical model according to user input.

11. The system of claim 10 wherein said map modification means comprises a means for incorporating into said mathematical model a plurality of avoidance regions according to user input, and wherein said path planning means is constructed to avoid generating any planed path which would cause said vehicle to travel through any of said avoidance regions.

12. The system of claim 9 wherein said user interface means comprises path display means for presenting a graphical representation of said planned path on said display device.

13. The system of claim 1 wherein said sensing means on said vehicle include a scanning device comprising:

(a) an emitter which projects a beam of electromagnetic energy into the working environment, a portion of said beam being reflected back to said scanning device by objects in said working environment,

(b) a rotation means for causing the projected direction of said beam to rotate about an axis substantially perpendicular to the projected direction,

(c) a detector which senses said portion of said beam reflected back to said scanning device by objects in said working environment and includes means for producing a time varying reflection signal indicating the intensity of said portion of said beam, and

(d) a synchronization means for producing a reference signal indicating the direction of the rotating beam relative to a reference orientation on said vehicle.

14. The system of claim 13

(a) further including a plurality of anonymous retroreflective reference markers disposed in the plane of rotation of said beam on substantially vertical surfaces of objects in said working environment at fixed locations,

(b) wherein said sensor processing means includes:

(1) a means for calculating from said reflection signal and past values of said reflected signal the number of reference markers encountered by said beam

(2) a means for calculating from said reflection signal and said past values of said signal a bearing angle to each of the encountered reference markers relative to said reference orientation,

(c) wherein said mapping means includes a means for calculating from a succession of observed bearing angles the locations of said reference markers, and a means for incorporating the calculated location of each detected reference marker in said mathematical model, and

(d) wherein said position determination means includes a means for calculating from said succession of observed bearing angles adjustments to said estimated vehicle location,

whereby said position determination means can use said observed bearing angles and the calculated marker locations incorporated in said mathematical model to produce an improved estimate of the location and orientation of said vehicle in said working environment.

15. The system of claim 14 wherein said path planning means includes means for modifying said planned path when said scanning device detects a new reference marker not yet stored in said mathematical model, whereby the calculated location of said new reference marker is refined using the bearing angle measurements taken as said vehicle traverses the modified path.

16. The system of claim 14 wherein said mapping means includes means for calculating a set of improved reference marker locations, and wherein said user interface means includes means for presenting said advisory information on said display device;

said advisory information including an indication of said improved reference marker locations, whereby said improved locations allow for improved visibility of said reference markers and improved accuracy in said estimated vehicle location.

17. The system of claim 14 wherein said advisory information includes a graphical map of said working environment with said improved reference marker locations indicated thereon.

18. The system of claim 14 wherein at least one of said retroreflective reference markers is affixed to said charging station.

19. The system of claim 14 wherein the plurality of retroreflective reference markers is subdivided into a first anonymous set and a second anonymous set, the markers belonging to the first set being distinguishable by said sensor processing means from the markers belonging to the second set, and wherein said position determination means, said mapping means, and said path planning means interpret differently observations of markers belonging to each set.

20. The system of claim 19 wherein said plurality of retroreflective reference markers is subdivided into more than two sets.

21. The system of claim 19 in which said second set of reference markers differs in width from said first set of reference markers.

22. The system of claim 19 wherein said path planning means avoids generating any path for the vehicle which passes between two neighboring reference markers belonging to the second set.

23. The system of claim 14 further including tilting means which alters the plane of rotation of said beam, whereby said scanning device can detect a set of objects which lie outside a plane of rotation fixed relative to said vehicle.

24. The system of claim 23 wherein said tilting means comprises a rotating mirror positioned so that said direction of said beam is deflected by said rotating mirror, said rotating mirror being rotated at a rate substantially slower than the rate of rotation of said beam.

25. The system of claim 2 wherein said sensing means on said vehicle include means for producing a cleaning signal indicating the amount of material collected by said cleaning means.

26. The system of claim 25 wherein said path planning means includes means for modifying said planned path in response to stored values of said cleaning signal, whereby areas of the working environment can be selectively cleaned according to past measurements of material collection.

27. The system of claim 1 wherein said position determination means for calculating a plurality of uncertainty values indicating an estimate of the error in said estimated vehicle location.

28. The system of claim 27 wherein said path planning means includes means for modifying said planned path when any of said uncertainty values exceed a threshold, whereby said planned path causes said vehicle to encounter previously mapped objects or reference markers in order to reduce the uncertainty in said estimated vehicle location.

29. The system of claim 27 wherein said user-interface means includes means for presenting alert information on said display device when any of said uncertainty values exceed a predefined threshold for a predefined time limit, whereby said alert information can instruct an operator to return said vehicle to said charging station.

30. The system of claim 27 wherein said sensing means further include contact sensing means which produce a signal if said vehicle is not in contact with said substantially planar region, and wherein said position determination means responds to the signal from said contact sensing means by increasing at least one of said uncertainty values.

31. The system of claim 1 wherein said vehicle further includes sound production means for generating audible sounds in response to commands received from said host computer via said host interface module.

32. The system of claim 31 wherein said system control apparatus further includes behavior control means comprising:

(a) an audio control means for actuating said sound production means on said vehicle by issuing commands via said host interface module,

(b) means for recognizing from said sensor data a plurality of predefined interactions between said vehicle and said working environment,

(c) means for choosing a selected sound from a plurality of predefined sounds, and

(d) means for coordinating the generation of said selected sound by said sound production means with said predefined interactions.

33. The system of claim 32 wherein said predefined interactions include collisions with objects in said working environment.

35. The system of claim 32 wherein said behavior control means includes means for modifying the choice of said selected sound amongst said predefined sounds according to a plurality of user selectable preferences.

36. The system of claim 32 wherein said path planning means includes means for modifying said planned path to coordinate the movement of said vehicle with said predefined interactions recognized by said behavior control means.

34. The system of clam 32 wherein at least one of said predefined sounds is a voice sample.