Method for charging batteries

• US 6,008,628 A
• Filed: 07/09/1998
• Issued: 12/28/1999
• Est. Priority Date: 08/20/1997
• Status: Expired due to Term

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Brotto, Daniele C.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): LUK, LAWRENCE W
• Application Number:
  US09/112,680
• Time in Patent Office: 537 Days
• Field of Search: 320/137, 320/150, 320/151, 320/156, 320/155
• US Class Current: 320/137
• CPC Class Codes: H02J 7/007184 in response to battery voltage gradient
• CPC Class Codes: H02J 7/007194 of the battery

Abstract

A method for charging and monitoring a rechargeable battery is proposed. The charging method includes charging a rechargeable battery, sensing temperature of said battery, and calculating temperature change rate. The method further includes sensing voltage of said battery after the temperature change rate reaches a predetermined value, calculating voltage change rate, and reducing current sent to the battery when the voltage change rate reaches a predetermined value. A second embodiment of the charging method may include charging a rechargeable battery, sensing temperature and voltage of said battery, and calculating temperature and voltage change rates. The method further includes sensing for a maximum voltage change rate after the temperature change rate reaches a predetermined value, and reducing current sent to the battery when the maximum voltage change rate is sensed. In addition, the method may include sensing for a minimum voltage change rate before sensing for the maximum change rate, wherein sensing for the maximum change rate would begin after the temperature change rate reaches a predetermined value or after the minimum voltage change rate is sensed.

Claims

1. A method for charging rechargeable batteries comprising the steps of:

charging a rechargeable battery;

sensing temperature of said battery;

calculating temperature change rate;

sensing voltage of said battery after the temperature change rate reaches a first predetermined value;

calculating voltage change rate; and

reducing current sent to the battery when the voltage change rate reaches a second predetermined value.

2. The method of claim 1, wherein the current reducing step comprises not sending any current to the battery.

3. The method of claim 1, wherein the first predetermined value is between about 0.1 and 2 degrees per minute.

4. The method of claim 1, wherein the first predetermined value is between 0.5 and 1 degrees per minute.

5. The method of claim 1, wherein the second predetermined value is less than 0.2 millivolts per cell.

6. The method of claim 1, wherein the second predetermined value is less than 0.1 millivolts per cell.

7. A method for charging rechargeable batteries comprising the steps of:

charging a rechargeable battery;

sensing temperature and voltage of said battery;

calculating temperature and voltage change rates;

sensing for a maximum voltage change rate after the temperature change rate reaches a first predetermined value; and

reducing current sent to the battery when the maximum voltage change rate reaches a second predetermined value.

8. The method of claim 7, further comprising the step of sensing for a minimum voltage change rate before sensing for the maximum change rate.

9. The method of claim 8, wherein sensing for the maximum change rate begins after the temperature change rate reaches the first predetermined value or after the minimum voltage change rate reaches a third predetermined value.

10. The method of claim 7, wherein the current reducing step comprises not sending any current to the battery.

11. The method of claim 7, wherein the first predetermined value is between about 0.1 and 2 degrees per minute.

12. The method of claim 7, wherein the first predetermined value is between 0.5 and 1 degrees per minute.

13. The method of claim 7, wherein the second predetermined value is less than 0.2 millivolts per cell.

14. The method of claim 7, wherein the second predetermined value is less than 0.1 millivolts per cell.

15. A charger for charging rechargeable batteries comprising:

at least three terminals for connecting the charger to a rechargeable battery;

a current source connected to at least one of the terminals for providing current to the battery;

a controller connected to the current source and at least one of the terminals for controlling the current sent to the battery, sensing battery voltage and temperature and calculating temperature and voltage change rates;

wherein said controller senses voltage of said battery after the temperature change rate reaches a first predetermined value, and reduces current sent to the battery when the voltage change rate reaches a second predetermined value.

16. The charger of claim 15, wherein the first predetermined value is between about 0.1 and 2 degrees per minute.

17. The charger of claim 15, wherein the second predetermined value is less than 0.2 millivolts per cell.

18. A charger for charging rechargeable batteries comprising:

at least three terminals for connecting the charger to a rechargeable battery;

a current source connected to at least one of the terminals for providing current to the battery;

a controller connected to the current source and at least one of the terminals for controlling the current sent to the battery, sensing battery voltage and temperature and calculating temperature and voltage change rates;

wherein said controller senses for a maximum voltage change rate after the temperature change rate reaches a first predetermined value, and reduces current sent to the battery when the maximum voltage change rate reaches a second predetermined value.

19. The charger of claim 18, wherein the controller senses for a minimum voltage change rate before sensing for the maximum change rate.

20. The charger of claim 19, wherein sensing for the maximum change rate begins after the temperature change rate reaches the first predetermined value or after the minimum voltage change rate reaches a third predetermined value.