Guidewire for catheter

• US 6,019,736 A
• Filed: 05/15/1997
• Issued: 02/01/2000
• Est. Priority Date: 11/06/1995
• Status: Expired due to Fees

• Current Assignee: Francisco J. Avellanet
• Original Assignee: Francisco J. Avellanet
• Inventors: Braun, Robert, Avellanet, Francisco J.
• Primary Examiner(s): O'Connor, Cary
• Assistant Examiner(s): WINGOOD, PAMELA LYNN
• Application Number:
  US08/856,571
• Time in Patent Office: 992 Days
• Field of Search: 600/585, 604/95, 604/96, 604/280, 604/281, 604/282, 433/20
• US Class Current: 600/585
• CPC Class Codes: A61M 2025/09075 having a core without a coil possibly combined with a sheath
• CPC Class Codes: A61M 2025/09091 where a sheath surrounds the coil at the distal part
• CPC Class Codes: A61M 2025/09175 having specific characteristics at the distal tip
• CPC Class Codes: A61M 2025/09191 made of twisted wires
• CPC Class Codes: A61M 25/09 Guide wires
• CPC Class Codes: B21C 37/045 Manufacture of wire or bars with particular section or properties
• CPC Class Codes: D07B 2201/2014 Compound wires or compound filaments
• CPC Class Codes: D07B 2201/2019 pressed to shape
• CPC Class Codes: D07B 5/007 comprising postformed and thereby radially plastically deformed elements

Abstract

A flexible intravascular guidewire comprises a plurality of filaments braided together and drawn through a die to a reduced cross-sectional area of circular shape. Preferably, one or more of the filaments is coated with a radiopaque material prior to drawing it through the dye. According to a preferred embodiment, each of the filaments is made from the same metallic material; alternatively, the filament material may differ, e.g., to provide flexibility and torsional stiffness characteristics which are unachievable in a metal monofilament, or in a multifilament wire of the same filament materials.

Claims

1. A catheter guidewire comprising:

a plurality of metal filaments which have been twisted about each other to form a multifilament wire, each filament of said multifilament wire having a transverse cross-section which complements that of the other filament(s) so that said multifilament wire has a substantially circular transverse cross-section which is substantially uniform over a length of the multifilament wire, said circular transverse cross-section, and which defines a diameter which is appropriate for a guidewire; and

a hydrophilic low friction material over the length of the wire.

2. The catheter guidewire as defined by claim 1 wherein all of said filaments comprise the same metal material.

3. The catheter guidewire as defined by claim 1 wherein said material is selected from the group consisting of stainless steel and nickel-titanium.

9. The guidewire as set forth in claim 1 wherein the plurality of filaments are together drawn through a die to produce a guidewire core having a reduced diameter.

20. A catheter guidewire according to claim 1, wherein:

none of said plurality of metal filaments forms a central core filament of said multifilament wire.

4. A catheter guidewire comprising:

a plurality of metal filaments which have been twisted about each other to form a multifilament wire, at least one metal filament comprising a material different from that of the other metal filaments, each filament of said multifilament wire having a transverse cross-section which complements that of the other filament(s) so that said multifilament wire has a substantially circular transverse cross-section which is substantially uniform over a length of the multifilament wire, said circular transverse cross-section, and which defines a diameter which is appropriate for a guidewire.

5. A catheter guidewire comprising:

a plurality of metal filaments which have been twisted about each other to form a multifilament wire, one of said filaments comprising a metal tube filled with a radiopaque material, each filament of said multifilament wire having a transverse cross-section which complements that of the other filament(s) so that said multifilament wire has a substantially circular transverse cross-section which is substantially uniform over a length of the multifilament wire, said circular transverse cross-section, and which defines a diameter which is appropriate for a guidewire.

6. A catheter guidewire comprising:

a plurality of metal filaments which have been twisted about each other to form a multifilament wire which entraps particles of a radiopaque material, each filament of said multifilament wire having a transverse cross-section which complements that of the other filament(s) so that said multifilament wire has a substantially circular transverse cross-section which is substantially uniform over a length of the multifilament wire, said circular transverse cross-section, and which defines a diameter which is appropriate for a guidewire.

7. The catheter guidewire as defined by claim 6 wherein said particles are selected from the group consisting of gold, platinum and barium sulfate.

8. A guidewire comprising:

a plurality of metal filaments which have been twisted about each other to form a multifilament wire, at least one metal filament comprising a material different from that of the other metal filaments, each filament of said multifilament wire having a transverse cross-section which complements that of the other filament(s) so that said multifilament wire has a substantially circular transverse cross-section which is substantially uniform over a length of the multifilament wire, said circular transverse cross-section, and which defines a diameter which is appropriate for a guidewire.

10. A guidewire comprising:

a plurality of metal filaments which have been twisted about each other to form a multifilament wire having a proximal end and a distal end that is smaller in diameter than said proximal end, each filament of said multifilament wire having a transverse cross-section which complements that of the other filament(s) so that said multifilament wire has a substantially circular transverse cross-section which is substantially uniform over a length of the multifilament wire, said circular transverse cross-section, and which defines a diameter which is appropriate for a guidewire.

11. A method for making a catheter guidewire having a proximal end and a distal end, the method comprising the steps of:

twisting a plurality of metal filaments together;

drawing the twisted metal filaments through a die to produce a guidewire core having a reduced diameter; and

using the guidewire core in forming a guidewire.

12. The method of claim 11, further comprising the step of either (i) applying radiopaque particles to said filaments prior to drawing through said die, whereby said particles become entrapped within said mulifilament guidewire and enhance the radiopacity thereof, or (ii) plating said guidewire core with radiopaque particles.

13. The method of claim 11, further comprising the step of grinding the guidewire core to reduce at least a portion of the diameter of the guidewire core.

14. The method of claim 13, further comprising the step of grinding the distal end of the guidewire core to produce a tapered tip for the guidewire.

15. The method of claim 13, wherein the step of grinding the distal end is done by electrochemical machining of the distal end.

16. The method of claim 14, further comprising the step of plating the distal end with a radiopaque material.

17. An intravascular guidewire for guiding medical devices through arterial passageways, said guidewire comprising a multifilament, drawn round core portion terminating in a flexible distal end of reduced diameter.

18. The guidewire as defined by claim 17, further comprising a protective coil made from a helically wound multifilament wire.

19. The guidewire as defined by claim 17, further comprising a protective coil comprising two monofilaments of dissimilar materials which are butt coupled together and helically wound to form an integral coil.

21. A catheter guidewire, comprising:

a plurality of metal filaments which have been twisted about each other to form a multifilament wire, said filaments each provided with a non-circular transverse cross-section such that each said filament complements that of the other filament(s) so that said multifilament wire has a substantially circular transverse cross-section which is substantially uniform over a length of the multifilament wire, said circular transverse cross-section defining a diameter which is appropriate for a guidewire; and

a low friction material over the length of the wire.

28. A catheter guidewire according to claim 21, wherein:

none of said plurality of metal filaments forms a central core filament of said multifilament wire.

22. A catheter guidewire, comprising:

a plurality of metal filaments which have been twisted about each other to form a multifilament wire, none of said plurality of metal filaments forming a central core filament of said wire, and each filament of said multifilament wire having a transverse cross-section which complements that of the other filaments so that said wire has a substantially circular transverse cross-section which is uniform over a length of the wire, said circular transverse cross-section defining a diameter which is appropriate for a guidewire; and

a low friction hydrophilic material over the length of the wire.

23. A catheter guidewire according to claim 22, wherein:

said low friction material forms a sheath extending over the length of the wire.

24. A catheter guidewire, comprising:

a plurality of metal filaments which have been twisted about each other to form a multifilament wire having a first diameter over a length of the wire, and then drawn through at least one die to form a cable provided with a second diameter smaller than said first diameter over a length of the cable, said second diameter being appropriate for a guidewire.

25. A catheter guidewire according to claim 24, further comprising:

a low friction sheath extending over the length of the cable.

26. A catheter guidewire according to claim 25, wherein:

said sheath is hydrophilic.

27. A catheter guidewire comprising:

a plurality of metal filaments which have been twisted about each other to form a multifilament wire, each filament of said multifilament wire having a transverse cross-section which complements and is substantially the same as that of the other filament(s) so that said multifilament wire has a substantially circular transverse cross-section which is substantially uniform over a length of the multifilament wire, which is solid at a center of said circular transverse cross-section, and which defines a diameter which is appropriate for a guidewire.