System for transferring electrical power between non-contacting elements in relative motion

• US 6,032,546 A
• Filed: 04/14/1998
• Issued: 03/07/2000
• Est. Priority Date: 07/21/1997
• Status: Expired due to Fees

• Current Assignee: Stone, Neil
• Original Assignee: Stone, Neil
• Inventors: Stone, Neil
• Primary Examiner(s): Bonck, Rodney H.
• Application Number:
  US09/059,203
• Time in Patent Office: 693 Days
• Field of Search: 439/38, 439/950, 336/115, 307/104, 340/310.07, 74/5.7, 191/10
• US Class Current: 74/5.7
• CPC Class Codes: G01C 19/10 Power supply
• CPC Class Codes: H01F 38/18 Rotary transformers
• CPC Class Codes: Y10T 74/1282 with rotor drive

Abstract

A system is provided for transmitting a.c. electrical power across a small, even gap, without any physical contact, from a primary pole system to a secondary pole system, one of which moves relative to the other. Relative movement between the pole system may be rotational as when the primary and secondary pole systems are coaxial, or may involve translational linear motion as when there is an elongate primary pole system and an elongate parallel secondary pole system. The purpose, whether the relative motion is rotational or translational, is to transfer electrical power at a controlled frequency, voltage, and current level across the gap for utilization at the relatively moving poles/elements of the system. The magnetic field across the gap between the primary and secondary pole systems is always changing in accordance with the power supplied to the primary coils and this changing field remains continuous throughout the distance traveled by the secondary poles.

Claims

1. A system for transferring electrical energy between relatively moving objects, comprising:

a primary pole system comprising concentric inner and outer annular portions connected to each other by one or a plurality of symmetrically arranged radially extending portions;

a primary coil, respectively wound around each of the radially extending portions of the primary pole system and each connected to an a.c. power source;

a secondary pole system comprising concentric inner and outer annular portions connected to each other by one or a plurality of symmetrically arranged radially extending portions, the annular portions of the secondary pole system being coaxial with the annular portions of the primary pole system about a common axis and separated from the annular portions of the primary pole system by a predetermined even gap; and

a secondary coil, respectively wound around each of the radially extending portions of the secondary pole system and each connected to an a.c. power output,

wherein at least one of the primary and secondary pole systems rotates relative to the other about the common axis.

2. The system according to claim 1, wherein:

the inner and outer annular portions of the primary and secondary pole systems end in respective planes perpendicular to the common axis, and the even gap therebetween provides a predetermined axial separation between the primary and secondary pole systems.

3. The system according to claim 1, wherein:

one of the primary and secondary pole systems is stationary while the other rotates coaxially relative thereto.

4. The system according to claim 3, wherein:

the primary pole system is stationary.

5. The system according to claim 1, wherein:

the primary pole system comprises continuous inner and outer annular portions; and

the secondary pole system comprises continuous inner and outer annular portions.

6. The system according to claim 1, wherein:

the primary pole system comprises continuous inner and outer annular portions; and

the secondary pole system comprises one or a plurality of symmetrically arranged inner and outer partial annular portions.

7. The system according to claim 1, wherein:

the primary pole system comprises one or a plurality of symmetrically arranged inner and outer partial annular portions; and

the secondary pole system comprises continuous inner and outer annular portions.

8. The system according to claim 1, wherein:

the primary pole system is stationary, the secondary pole system is adapted for mounting to a ferris wheel, merry-go-round, or other amusement device, and in use the a.c. power output provides energy to at least one of light generating elements, sound generating elements, motors, and other electrical devices supported by the ferris wheel, merry-go-round, or other amusement device.

9. The system according to claim 1, wherein:

the primary pole system is stationary, the secondary pole system is adapted to be mounted to a rotating drum or other device in a manufacturing, system, and in use the a.c. power output provides electrical energy to at least one of a motor, a heater, and other electrical devices supported by the rotating drum or other device.

10. The system according to claim 1, wherein:

the primary pole system is stationary, the secondary pole system is adapted to rotate with a propeller, and in use the a.c. power output provides electrical energy to at least one heating element mounted to or within the propeller.

11. The system according to claim 1, wherein:

the primary pole system is stationary, the secondary pole system is adapted to be mounted to the rotating portion of a rotating display sign, and in use the a.c. power output provides electrical energy to at least one of a light, motor, and other electrical device.

12. The system according to claim 1, wherein:

the a.c. power source provides an electrical current to the primary coil(s) at a frequency selected to transfer electrical energy to the secondary coil(s) at a practical efficiency, which frequency is in the range of from about 15 cycles/sec. to about 100,000 cycles/sec.

13. The system according to claim 12, wherein:

the frequency is about 400 cycles/sec.

14. The system according to claim 12, further comprising:

a level control for limiting, the a.c. power source in a variable manner to thereby control a corresponding value of a.c. current available at the a.c. power output connected to the secondary coil(s).

15. The system according to claim 1, further comprising:

a rectifier element connected to the a.c. power output to provide a d.c. rectified power output therefrom.

16. The system according to claim 1, further comprising:

an inverter element connected to a d.c. power source to receive a direct current therefrom and convert it into an alternating current to serve as the a.c. power source.

17. The system according to claim 16, wherein:

the inverter element comprises a level control to limit the alternating current output in a variable manner to thereby control a corresponding value of an alternating current available at the a.c. power output connected to the secondary coil(s).

18. A gyro system comprising a plurality of electrical energy transferring systems according to claim 1, comprising:

a mounting platform supporting thereon a gyro mounting frame;

an outer gimbal, an inner gimbal, and a gyro element each mounted within said gyro mounting frame; and

a motor for energizing the gyro;

the gyro system further comprising;

a first primary pole system affixed to the mounting frame;

a first cooperating secondary pole system affixed to a first end of a first axis of a first one of the gimbals;

a second primary pole system affixed to a second axis of the first gimbal;

a second cooperating secondary pole system affixed to a first end of an axis of the other gimbal;

wire means electrically connecting the first cooperating secondary pole system to the second primary pole system; and

wire means electrically connecting the second cooperating secondary pole system to said gyro energizing motor;

whereby a.c. power applied to the first primary pole system is transferred to the gyro energizing motor in a contactless manner.

19. A gyro system according to claim 18, further comprising:

first and second additional primary pole systems affixed to said mounting frame, with their respective cooperating secondary pole systems affixed to said first end of said first axis of said first gimbal, said first and second additional primary pole systems respectively connected to a.c. reference voltages of differing phase;

a third additional primary pole system affixed to a second end of said first axis of said first gimbal, with its respective additional cooperating secondary pole system affixed to the mounting frame;

a position sensor affixed to a second end of said axis of said other gimbal;

wire means connecting the cooperating secondary pole systems to said position sensor for supplying said reference a.c. voltages of differing phase thereto; and

wire means electrically connecting the output of said position sensor to said third additional primary pole system, whereby an output signal of said position sensor is transferred in a contactless manner to said third additional cooperating secondary pole system for use in a desired application.

20. A system for transferring electrical energy between relatively moving objects, comprising:

a primary pole system comprising coaxial first and second annular portions connected to each other by one or a plurality of symmetrically arranged, axially extending connecting portions disposed around a central axis;

a primary coil, respectively wound around the each of the connecting portions of the primary pole system and each connected to an a.c. power source;

a secondary pole system comprising coaxial first and second annular portions connected to each other by one or a plurality of symmetrically arranged, axially extending connecting portions, the annular portions of the secondary pole system being radially aligned with corresponding annular portions of the primary pole system about the central axis and separated therefrom by a predetermined even gap; and

a secondary coil respectively wound around each of the connecting portions of the secondary pole system and each connected to an a.c. power output,

wherein at least one of the primary and secondary pole systems rotates relative to the other about the common axis.

21. The system according to claim 20, wherein:

the coaxial first and second annular portions of each of the primary and secondary pole systems end in respective cylindrical surfaces parallel to the common axis, and the even gap therebetween provides a predetermined radial separation between the primary and secondary pole systems.

22. The system according to claim 20, wherein:

one of the primary and secondary pole systems is stationary while the other rotates coaxially relative thereto.

23. The system according to claim 20, wherein:

the primary pole is stationary.

24. The system according to claim 20, wherein:

the primary pole system comprises continuous coaxial first and second annular portions; and

the secondary pole system comprises continuous coaxial first and second annular portions.

25. The system according to claim 20, wherein:

the primary pole system comprises continuous coaxial first and second annular portions; and

the secondary pole system comprises one or a plurality of symmetrically arranged coaxial first and second partial annular portions.

26. The system according to claim 20, wherein:

the primary pole system comprises one or a plurality of symmetrically arranged coaxial first and second annular portions; and

the secondary pole system comprises continuous coaxial first and second annular portions.

27. The system according to claim 20, wherein:

the primary pole system is stationary, the secondary pole system is adapted for mounting to a ferris wheel, merry-go-round, or other amusement device, and in use the a.c. power output provides energy to at least one of light generating elements, sound generating elements, motors, and other electrical devices supported by the ferris wheel, merry-go-round, or other amusement device.

28. The system according to claim 20, wherein:

the primary pole system is stationary, the secondary pole system is adapted to be mounted to a rotating drum or other device in a manufacturing system, and in use the a.c. power output provides electrical energy to at least one of a motor, a heater, and other electrical devices supported by the rotating drum.

29. The system according to claim 20, wherein:

the primary pole system is stationary, the secondary pole system is adapted to rotate with a propeller, and in use the a.c. power output provides electrical energy to at least one heating element mounted to or within the propeller.

30. The system according to claim 20, wherein:

the primary pole system is stationary, the secondary pole system is adapted to be mounted to the rotating portion of a rotating display sign, and in use the a.c. power output provides electrical energy to at least one of a light, motor, and other electrical device.

31. The system according to claim 29, wherein:

the a.c. power source provides an electrical current to the primary coil(s) at a frequency selected to transfer electrical energy to the secondary coil(s) at a practical efficiency, which frequency is in the range of from about 15 cycles/sec. to about 100,000 cycles/sec.

32. The system according to claim 31, wherein:

the frequency is about 400 cycles/sec.

33. The system according to claim 31, further comprising:

a level control limiting the a.c. power source in a variable manner to thereby control a corresponding value of A.C. current available at the a.c. power output connected to the secondary coil(s).

34. The system according to claim 20, further comprising:

a rectifier element connected to the a.c. power output to provide a d.c. rectified power output therefrom.

35. The system according to claim 20, further comprising:

an inverter element connected to a d.c. power source to receive a direct current therefrom and convert it into an alternating current to serve as the a.c. power source.

36. The system according to claim 20, wherein:

the inverter comprises a level control to limit the alternating current output in a variable manner to thereby control a corresponding value of an alternating current available at the a.c. power output connected to the secondary coil(s).

37. A gyro system comprising a plurality of electrical energy transferring systems according to claim 20, comprising:

a mounting platform supporting thereon a gyro mounting frame;

an outer gimbal, an inner gimbal, and a gyro element each mounted within said gyro mounting frame; and

a motor for energizing the gyro;

the gyro system further comprising;

a first primary pole system affixed to the mounting frame;

a first cooperating secondary pole system affixed to a first end of a first axis of a first one of the gimbals;

a second primary pole system affixed to a second axis of the first gimbal;

a second cooperating secondary pole system affixed to a first end of an axis of the other gimbal;

wire means electrically connecting the first cooperating secondary pole system to the second primary pole system; and

wire means electrically connecting the second cooperating secondary pole system to said gyro energizing motor, whereby a.c. power applied to the first primary pole system is transferred to the gyro energizing motor in a contactless manner.

38. A gyro system according to claim 37, further comprising:

first and second additional primary pole systems affixed to said mounting frame, with their respective cooperating secondary pole systems affixed to said first end of said first axis of said first gimbal, said first and second additional primary pole systems respectively connected to a.c. reference voltages of differing phase;

a third additional primary pole system affixed to a second end of said first axis of said first gimbal, with its respective additional cooperating secondary pole system affixed to the mounting frame;

a position sensor affixed to a second end of said axis of said other gimbal;

wire means connecting the cooperating secondary pole systems to said position sensor for supplying said reference a.c. voltages of differing phase thereto; and

wire means electrically connecting the output of said position sensor to said third additional primary pole system, whereby an output signal of said position sensor is transferred in a contactless manner to said third additional cooperating secondary pole system for use in a desired application.

39. A system for transferring electrical energy between relatively moving objects, comprising:

a primary pole system comprising paired, parallel linear portions connected to each other by one or a plurality of transverse connecting portions;

a primary coil, respectively wound around each of the transverse connecting portions of the primary pole system and each connected to an a.c. power source;

a secondary pole system comprising paired, parallel linear portions connected to each other by at least one transverse connecting portion and maintained parallel to corresponding linear portions of the primary pole system and separated from the primary pole system by a predetermined even gap; and

at least one secondary coil wound around the at least one transverse connecting portion of the secondary pole system and connected to an a.c. power output,

wherein at least one of the primary and secondary pole systems translates relative to the other in a longitudinal direction thereof.

40. The system according to claim 39, further comprising:

a gap-maintaining mechanism, resiliently mounted to one of the primary and secondary pole systems so as to bias the same toward the other of the pole systems.

41. The system according to claim 40, wherein:

the gap-maintaining mechanism is spring-mounted to the secondary pole system and comprises a plurality of rotating wheels sized to maintain the gap at a selected value.