Convection based cooking apparatus with improved air-flow

• US 6,038,964 A
• Filed: 05/22/1998
• Issued: 03/21/2000
• Est. Priority Date: 09/26/1997
• Status: Expired due to Term

• Current Assignee: Soaring Eagle Enterprises LLC
• Original Assignee: Jimmy A. Sikes
• Inventors: Sikes, Jimmy A.
• Primary Examiner(s): Simone, Timothy F.
• Application Number:
  US09/083,416
• Time in Patent Office: 669 Days
• Field of Search: 99/339, 99/340, 99/417, 99/400, 99/401, 99/352, 99/355, 99/446-450, 99/467, 99/473-476, 99/479, 99/481, 99/482, 99/483, 126/21 A, 126/21 R, 126/25 R, 126/9 R, 126/19 R, 126/19 M, 219/400, 219/401, 312/236, 426/418, 426/523, 426/524, 426/506
• US Class Current: 99/340
• CPC Class Codes: A23L 5/17 in a gaseous atmosphere with forced air or gas circulation, in vacuum or under pressure
• CPC Class Codes: A47J 37/07 Roasting devices for outdoor use; Barbecues
• CPC Class Codes: A47J 37/0704 with horizontal fire box
• CPC Class Codes: A47J 37/0754 with blowers providing forced air circulation

Abstract

A convection based cooking apparatus with an insulating baffle to provide improved air-flow and isolation between a cooking chamber and a heating chamber. The heating chamber and the cooking chamber are positioned side by side, and separated by the insulating baffle. The insulating baffle is hollow for holding a liquid and includes an opening for emitting steam. An air passage exists between the heating chamber and the cooking chamber, in such a way that, heated air passes through the passage, flows over the insulating baffle to combine with the steam, and then into the cooking chamber. The air passage is located near the top of the heating chamber and the cooking chamber. As the air passes over the insulating baffle, the air is diffused throughout the cooking chamber and thereby uniformly distributed across a cooking surface within the cooking chamber.

Claims

1. A convection cooking apparatus comprising:

cabinet having surfaces that define a cabinet interior;

a baffle positioned substantially vertically within the cabinet interior and separating the cabinet interior into a heating chamber and a cooking chamber with one surface of the baffle forming at least one surface of the heating chamber and another surface of the baffle forming at least one surface of the cooking chamber;

an air inlet in direct fluid communication with the heating chamber for receiving air into the cabinet interior;

an air outlet in direct fluid communication with the cooking chamber for venting the cooking chamber;

an air passage in direct fluid communication with the heating chamber and the cooking chamber for communicating air from the heating chamber to the cooking chamber;

a heating source operatively coupled to the heating chamber; and

a drafting means for creating an air-flow through the air inlet, the air passage, and the air outlet, the drafting means being coupled to the air outlet.

3. The convection cooking apparatus of claim 1, wherein the baffle is detachably coupled within the cabinet interior.

5. The convection cooking apparatus of claim 1, wherein the air passage is defined by an opening through the baffle.

6. The convection cooking apparatus of claim 1, wherein the air passage is defined by at least one surface of the baffle and at least one surface of the cabinet.

7. The convection cooking apparatus of claim 1, wherein the air passage is defined by at least one surface of the baffle and an upper surface of the cabinet in the cabinet interior.

8. The convection cooking apparatus of claim 1, wherein the drafting means is a draft chimney having an elongated flue and defining a first opening and a second opening on opposing ends of the elongated flue, the first opening being fixedly attached to an exterior surface of the cabinet and in direct communication with the air outlet, and the flue being substantially vertically oriented.

2. A convection cooking apparatus comprising:

a cabinet having surfaces that define a cabinet interior;

a baffle positioned substantially vertically with the cabinet interior and separating the cabinet interior into a heating chamber and a cooking chamber with the heating chamber and the cooking chamber being substantially horizontally adjacent, wherein the baffle is hollow with an opening in the top such that a liquid may be held therein;

an air inlet in direct fluid communication with the heating chamber for receiving air into the cabinet interior;

an air outlet in direct fluid communication with the cooking chamber for venting the cooking chamber;

an air passage in direct fluid communication with the heating chamber and the cooking chamber for communicating air from the heating chamber to the cooking chamber;

a heating source operatively coupled to the heating chamber; and

a drafting means for creating an air-flow through the air inlet, the air passage, and the air outlet, the drafting means being coupled to the air outlet.

4. A convection cooking apparatus comprising:

a cabinet having surfaces that define a cabinet interior;

a baffle positioned substantially vertically within the cabinet interior and separating the cabinet interior into a heating chamber and a cooking chamber with the heating chamber and the cooking chamber being substantially horizontally adjacent, wherein the baffle is detachably coupled within the cabinet interior and is hollow with an opening in the top such that a liquid may be held therein;

an air inlet in direct fluid communication with the heating chamber for receiving air into the cabinet interior;

an air outlet direct fluid communication with the cooking chamber for venting the cooking chamber;

an air passage in direct fluid communication with the heating chamber and the cooking chamber for communicating air from the heating chamber to the cooking chamber;

a heating source operatively coupled to the heating chamber; and

a drafting means for creating an air-flow through the air inlet, the air passage, and the air outlet, the drafting means being coupled to the air outlet.

9. A convection cooking apparatus comprising:

a cabinet having surfaces that define a cabinet interior;

a baffle positioned substantially vertically within the cabinet interior and separating the cabinet interior into a heating chamber and a cooking chamber with the heating chamber and the cooking chamber being substantially horizontally adjacent;

an air inlet in direct fluid communication with the heating chamber for receiving air into the cabinet interior, wherein the air inlet is located in a lower portion of the heating chamber;

an air outlet in direct fluid communication with the cooking chamber for venting the cooking chamber, wherein the air outlet is located in a lower portion of the cooking chamber;

an air passage in direct fluid communication with the heating chamber and the cooking chamber for communicating air from the heating chamber to the cooking chamber, wherein the air passage is located in an upper portion of the cabinet interior;

a heating source operatively coupled to the heating chamber; and

a drafting means for creating an air-flow through the air inlet, the air passage, and the air outlet, the drafting means being coupled to the air outlet, wherein the drafting means is a draft chimney having an elongated flue and defining a first opening and a second opening on opposing ends of the elongated flue, the first opening being fixedly attached to an exterior surface of the cabinet and in direct communication with the air outlet, and the flue being substantially vertically oriented.

10. The convection cooking apparatus of claim 9, wherein the heating source is located in the lower portion of the heating chamber and is operative to heat air entering the air inlet so that the heated air will rise, be forced through the air passage into the cooking chamber, and then be forced into the flue through the air outlet thereby resulting in an increased rate of air-flow through the interior cabinet.

11. The convection cooking apparatus of claim 9, wherein the heating source is located in the lower portion of the heating chamber and is operative to heat a liquid in the baffle such that steam is created, and is further operative to heat air entering the air inlet so that the heated air will rise, be forced through the air passage along with the steam, into the cooking chamber, and then be forced into the flue through the air outlet thereby resulting in an increased rate of air-flow through the interior cabinet.

12. The convection cooking apparatus of claim 10, wherein an adjustable vent is positioned over the air inlet, the adjustable vent being adjustable to a variety of positions so as to modify the rate of air flow through the air inlet.

13. The convection cooking apparatus of claim 12, wherein the cabinet interior includes an upper section and a lower section with the upper section being hingedly attached along a single edge to the lower section, thereby allowing the upper section to be moved between an open position and a closed position by rotating the upper section along the hinged single edge.

14. The convection cooking apparatus of claim 13, wherein the cabinet interior supports at least one horizontally oriented, perforated, cooking surface with an upper surface of the perforated cooking surface being below the air passage and a lower surface of the perforated cooking surface being above the air outlet, whereby air traveling from the air passage to the air outlet passes through the perforated cooking surface.

15. The convection cooking apparatus of claim 12, wherein the cabinet further defines a door in an upper portion of the cabinet, the door being operative to allow access to the cabinet interior.

16. A convection cooking apparatus comprising:

a cabinet having surfaces that define a cabinet interior;

a baffle positioned substantially vertically within the cabinet interior and separating the cabinet interior into a heating chamber and a cooking chamber with the heating chamber and the cooking chamber being substantially horizontally adjacent;

an air inlet in direct fluid communication with the heating chamber for receiving air into the cabinet interior, wherein the air inlet is located in a lower portion of the heating chamber;

an air outlet in direct fluid communication with the cooking chamber for venting the cooking chamber, wherein the air outlet is located in a lower portion of the cooking chamber;

an air passage in direct fluid communication with the heating chamber and the cooking chamber for communicating air from the heating chamber to the cooking chamber, wherein the air passage is located in an upper portion of the cabinet interior;

a heating source operatively coupled to the heating chamber, wherein the heating source is located in the lower portion of the heating chamber, the heating source being operative to heat the air drawn through the air inlet; and

a drafting means for creating an air-flow through the air inlet, the air passage, and the air outlet, the drafting means being coupled to the air outlet, wherein the drafting means is a fan, the fan being fixedly attached to an exterior surface of the cabinet and in direct communication with the air outlet, and the fan being operative to draw air through the air inlet, the air passage and the air outlet.

17. A convection cooking apparatus comprising:

a cabinet having surfaces that define a cabinet interior;

a detachably coupled baffle positioned within the cabinet interior and separating the cabinet interior into a heating chamber and a cooking chamber, the baffle being hollow, having an opening in the top and being operative to hold a liquid;

an air inlet in direct fluid communication with the heating chamber for receiving air into the cabinet interior;

an air outlet in direct fluid communication with the cooking chamber for venting the cabinet interior;

an air passage in direct communication with the heating chamber and the cooking chamber for communicating air from the heating chamber to the cooking chamber, the air passage being located in a upper portion of the cabinet interior and being defined by a top surface of the baffle and an upper surface of the cabinet;

a heating source operatively coupled to the heating chamber; and

a draft chimney having an elongated flue and defining a first opening and a second opening on opposing ends of the elongated flue, the draft chimney being fixedly attached to an exterior surface of the cabinet so that the first opening is in direct communication with the air outlet, and the flue being substantially vertically oriented so that the second opening is located at least as high as the cabinet.

18. The convection cooking apparatus of claim 17, wherein the heating source is located in the lower portion of the heating chamber and is operative to heat air entering the air inlet so that the heated air will rise, be forced through the air passage into the cooking chamber, and then into the flue through the air outlet, thereby resulting in an increased rate of air-flow through the interior cabinet.

19. The convection cooking apparatus of claim 17, wherein an adjustable cover is positioned over the air inlet, the adjustable cover being operatively adjustable to a variety of positions so as to modify the rate of air flow through the air inlet.

20. The convection cooking apparatus of claim 17, wherein the cabinet further comprises an upper section and a lower section, the upper section being hingedly attached to the lower section along a common edge, thereby allowing the upper section to be moved between an open position and a closed position relative to the lower section.

21. The convection cooking apparatus of claim 17, wherein the cabinet interior supports a horizontally oriented, perforated, cooking surface with an upper surface of the perforated cooking surface being below the air passage and a lower surface of the perforated cooking surface being above the air outlet, whereby air traveling from the air passage to the air outlet passed through the perforated cooking surface.

22. The convection cooking apparatus of claim 17, wherein a valve is located in the bottom surface of the cooking chamber, the valve being operative to be moved between an open position and a closed position, the cooking chamber being operative to receive and contain a liquid when the valve is in a closed position, and the liquid can be drained from the cooking chamber when the valve is in an open position.

23. A convection cooking apparatus comprising:

a cabinet having surfaces that define a cabinet interior;

a baffle positioned substantially vertically within the cabinet interior and separating the cabinet interior into a heating chamber and a cooking chamber with the heating chamber and the cooking chamber being substantially horizontally adjacent, wherein the baffle is hollow with an opening in an upper portion of the baffle such that a liquid may be held therein;

an air inlet in direct fluid communication with the heating chamber for receiving air into the cabinet interior;

an air outlet in direct fluid communication with the cooking chamber for venting the cooking chamber;

an air passage in direct fluid communication with the heating chamber and the cooking chamber for communicating air from the heating chamber to the cooking chamber;

a heating source operatively coupled to the heating chamber; and

a drafting means for creating an air-flow through the air inlet, the air passage, and the air outlet, the drafting means being coupled to the air outlet.

24. The convection cooking apparatus of claim 23, wherein the baffle is detachable coupled within the cabinet interior.