Coaxial cable end connector crimped by axial compression

• US 6,042,422 A
• Filed: 10/08/1998
• Issued: 03/28/2000
• Est. Priority Date: 10/08/1998
• Status: Expired due to Term

• Current Assignee: Phoenix Communication Technologies-International, Inc
• Original Assignee: Pct-Phoenix Communication Technologies-Usa Incorporated
• Inventors: Youtsey, Timothy L.
• Primary Examiner(s): Luebke, Renee S.
• Assistant Examiner(s): Prasad, Chaudrika
• Application Number:
  US09/168,167
• Time in Patent Office: 537 Days
• Field of Search: 439/585, 439/578, 439/877
• US Class Current: 439/585
• CPC Class Codes: H01R 9/0518 Connection to outer conductor by crimping or by crimping ferrule

Abstract

A coaxial cable end connecter includes an outer barrel, an inner tube, and a female receptacle. The connector is fixed to a coaxial cable by axial compression of the outer barrel which has collapsible bands. The collapsible bands have a shallow V-shaped cross section and are bracketed by undercut surfaces. These structural features ensure that the collapsible bands will fold without cracking or leaving gaps between the non-collapsible portions of the outer barrel.

Claims

1. A coaxial cable end connector for being crimped by axial compression and for use with a coaxial cable having a central conductor, an inner insulation, an outer conductor, and an outer insulation, the coaxial cable end connector comprising:

an outer barrel having a bore, a longitudinal axis, and a wall, said wall of said outer barrel having at least one collapsible band extending between a first non-collapsible wall portion and a second non-collapsible wall portion, said collapsible band having an inner side facing toward the longitudinal axis of said outer barrel, said collapsible band having an outer side facing away from the longitudinal axis of said outer barrel, said collapsible band having a bend about midway between said first non-collapsible wall portion and said second non-collapsible wall portion when viewed in cross section, said outer side of said collapsible band having a first portion extending between said bend and said first non-collapsible wall portion, said outer side of said collapsible band having a second portion extending between said bend and said second non-collapsible wall portion, said first portion of said outer side of said collapsible band and said second portion of said outer side of said collapsible band forming an obtuse angle therebetween, said inner side of said collapsible band having a first portion extending between said bend and said first non-collapsible wall portion, said inner side of said collapsible band having a second portion extending between said bend and said second non-collapsible wall portion, said first portion of said inner side of said collapsible band and said second portion of said inner side of said collapsible band forming an obtuse angle therebetween, such that said bend is positioned radially closer to the longitudinal axis of said outer barrel than any other portion of said collapsible band when said collapsible band is viewed in cross section and prior to axial compression of said outer barrel, and

an inner tube positioned at least in part within the bore of said outer barrel, said inner tube being coaxial with said outer barrel,

said collapsible band forming an annular rib projecting inward toward said inner tube when said outer barrel is axially compressed,

to thereby fixedly grip the outer conductor and the outer insulation of the coaxial cable between said outer barrel and said inner tube, and simultaneously frictionally fix said inner tube to the coaxial cable and relative to said outer barrel, when the coaxial cable is inserted into said outer barrel, such that the central conductor and the inner insulation are inserted into said inner tube and the outer conductor and the outer insulation are positioned intermediate said outer barrel and said inner tube, prior to compression of said outer barrel.

2. The coaxial cable end connector according to claim 1, wherein,

at least a portion of said first non-collapsible wall portion has a first inner radius and at least a portion of said second non-collapsible wall portion has a second inner radius, said first inner radius of said first non-collapsible wall portion being equal to said second inner radius of said second non-collapsible wall portion,

the inner side of said collapsible band meets said first non-collapsible wall portion at a location spaced radially farther from the longitudinal axis of said outer barrel than said first inner radius of said first non-collapsible wall portion, and the inner side of said collapsible band meets said second non-collapsible wall portion at a location spaced radially farther from the longitudinal axis of said outer barrel than said second inner radius of said second non-collapsible wall portion,

such that the inner side of said collapsible band does not project radially inward to a distance closer to the longitudinal axis of said outer barrel than said first inner radius of said first non-collapsible wall portion prior to said outer barrel being axially compressed.

3. The coaxial cable end connector according to claim 2, wherein said first non-collapsible wall portion has a first inner surface, and said second non-collapsible wall portion has a second inner surface,

said first inner surface meeting said inner side of said collapsible band at a third inner radius which is greater than said first inner radius, said second inner surface meeting said inner side of said collapsible band at a fourth inner radius which is greater than said second inner radius,

said first inner surface extending from said inner side of said collapsible band to said at least a portion of said first non-collapsible wall portion having said first inner radius, along a first radius of curvature so as to form a first undercut surface adjacent said collapsible band when said collapsible band is viewed in cross section prior to axial compression of said outer barrel,

said second inner surface extending from said inner side of said collapsible band to said at least a portion of said second non-collapsible wall portion having said second inner radius, along a second radius of curvature so as to form a second undercut surface adjacent said collapsible band when said collapsible band is viewed in cross section prior to axial compression of said outer barrel,

whereby said first and second undercut surfaces allow said collapsible band to collapse without cracking when said collapsible band is fully collapsed.

4. The coaxial cable end connector according to claim 2, wherein the inner side of said collapsible band extends from either side of the bend in said collapsible band to a greater extent than the outer side of said collapsible band.

5. The coaxial cable end connector according to claim 4, wherein said first non-collapsible wall portion has a first inner surface, and said second non-collapsible wall portion has a second inner surface,

said first inner surface meeting said inner side of said collapsible band at a third inner radius which is greater than said first inner radius, said second inner surface meeting said inner side of said collapsible band at a fourth inner radius which is greater than said second inner radius,

said first inner surface extending from said inner side of said collapsible band to said at least a portion of said first non-collapsible wall portion having said first inner radius, along a first radius of curvature so as to form a first undercut surface adjacent said collapsible band when said collapsible band is viewed in cross section prior to axial compression of said outer barrel,

said second inner surface extending from said inner side of said collapsible band to said at least a portion of said second non-collapsible wall portion having said second inner radius, along a second radius of curvature so as to form a second undercut surface adjacent said collapsible band when said collapsible band is viewed in cross section prior to axial compression of said outer barrel,

whereby said first and second undercut surfaces allow said collapsible band to collapse without cracking when said collapsible band is fully collapsed.

6. The coaxial cable end connector according to claim 4, wherein said outer side of said collapsible band extends on either side of said bend for a first extent, and said inner side of said collapsible band essentially parallels said outer side of said collapsible band at least over said first extent.

7. The coaxial cable end connector according to claim 2, wherein said first non-collapsible wall portion has a large exterior diameter portion and a small exterior diameter portion, the small exterior diameter portion being located distally from said collapsible band and terminating in an open end, said small exterior diameter portion having a first outer radius, further, said inner tube having an inlet end and an outlet end located outside the bore of said outer barrel proximate the open end of said small exterior diameter portion, said first non-collapsible wall portion having an intermediate portion intermediate said small exterior diameter portion and said large exterior diameter portion, said intermediate portion having a second outer radius that is greater than said first outer radius, the coaxial cable end connector further comprising:

a first flange projecting radially outward from said outlet end of said inner tube and abutting said open end of said first non-collapsible wall portion, said first flange having a third outer radius; and

a female receptacle having internal threads that are matingly engageable with the male external threads on a male coaxial cable end connector, said female receptacle further having a second flange which projects radially inward and has an inner radius smaller than said second outer radius and said third outer radius, said second flange being positioned intermediate said first flange and said intermediate portion of said first non-collapsible wall portion to thereby retain said female receptacle as part of the coaxial cable end connector while allowing said female receptacle to rotate freely relative to said outer barrel and said inner tube.

8. The coaxial cable end connector according to claim 7, wherein said female receptacle has an internal o-ring groove formed therein intermediate said internal threads and said second flange, said o-ring groove being spaced apart from said second flange so as to be positioned on a side of said first flange opposite a side of said first flange adjacent said second flange, the coaxial cable end connector further comprising:

a first o-ring positioned within said o-ring groove; and

a second o-ring positioned around said small exterior diameter portion of said first non-collapsible wall portion and intermediate said second flange and said intermediate portion of said first non-collapsible wall portion, to thereby seal the coaxial cable end connector from corrosive agents in an ambient environment in which the coaxial cable end connector is used after attachment to the end of a coaxial cable and mating engagement to a male coaxial cable end connector.

9. The coaxial cable end connector according to claim 7, wherein said collapsible band is a first collapsible band, the coaxial cable end connector further comprising:

a third non-collapsible wall portion; and

a second collapsible band extending between said third non-collapsible wall portion and said second non-collapsible wall portion to thereby provide greater gripping force between the coaxial cable end connector and an end of a coaxial cable.

10. The coaxial cable end connector according to claim 7, wherein said female receptacle has hexagonal exterior facets that allow said female receptacle to be turned by a wrench.

11. The coaxial cable end connector according to claim 1, wherein said outer side of said collapsible band extends on either side of said bend for a first extent, said inner side of said collapsible band extending on either side of said bend for a second extent which is greater than said first extent, and said inner side of said collapsible band essentially parallels said outer side of said collapsible band at least over said first extent.

12. The coaxial cable end connector according to claim 1, wherein said first non-collapsible wall portion has a large exterior diameter portion and a small exterior diameter portion, the small exterior diameter portion being located distally from said collapsible band and terminating in an open end, said small exterior diameter portion having a first outer radius, further, said inner tube having an inlet end and an outlet end located outside the bore of said outer barrel proximate the open end of said small exterior diameter portion, said first non-collapsible wall portion having an intermediate portion intermediate said small exterior diameter portion and said large exterior diameter portion, said intermediate portion having a second outer radius that is greater than said first outer radius, the coaxial cable end connector further comprising:

a first flange projecting radially outward from said outlet end of said inner tube and abutting said open end of said first non-collapsible wall portion, said first flange having a third outer radius; and

a female receptacle having internal threads that are matingly engageable with the male external threads on a male coaxial cable end connector, said female receptacle further having a second flange which projects radially inward and has an inner radius smaller than said second outer radius and said third outer radius, said second flange being positioned intermediate said first flange and said intermediate portion of said first non-collapsible wall portion to thereby retain said female receptacle as part of the coaxial cable end connector while allowing said female receptacle to rotate freely relative to said outer barrel and said inner tube.

13. The coaxial cable end connector according to claim 12, wherein said female receptacle has an internal o-ring groove formed therein intermediate said internal threads and said second flange, said o-ring groove being spaced apart from said second flange so as to be positioned on a side of said first flange opposite a side of said first flange adjacent said second flange, the coaxial cable end connector further comprising:

a first o-ring positioned within said o-ring groove; and

a second o-ring positioned around said small exterior diameter portion of said first non-collapsible wall portion and intermediate said second flange and said intermediate portion of said first non-collapsible wall portion, to thereby seal the coaxial cable end connector from corrosive agents in an ambient environment in which the coaxial cable end connector is used after attachment to the end of a coaxial cable and mating engagement to a male coaxial cable end connector.

14. The coaxial cable end connector according to claim 12, wherein said collapsible band is a first collapsible band, the coaxial cable end connector further comprising:

a third non-collapsible wall portion; and

a second collapsible band extending between said third non-collapsible wall portion and said second non-collapsible wall portion to thereby provide greater gripping force between the coaxial cable end connector and an end of a coaxial cable.

15. The coaxial cable end connector according to claim 12, wherein said female receptacle has hexagonal exterior facets that allow said female receptacle to be turned by a wrench.