Electro-optic window incorporating a discrete photovoltaic device and apparatus for making same

• US 6,045,643 A
• Filed: 01/26/1998
• Issued: 04/04/2000
• Est. Priority Date: 03/15/1996
• Status: Expired due to Term

• Current Assignee: Gentex Corporation
• Original Assignee: Gentex Corporation
• Inventors: Cammenga, David J., Poll, David L., Byker, Harlan J., Vander Zwaag, Scott W.
• Primary Examiner(s): Lorin, Francis J.
• Application Number:
  US09/012,957
• Time in Patent Office: 799 Days
• Field of Search: 156/292, 156/285, 156/382, 156/109, 156/583
• US Class Current: 156/102
• CPC Class Codes: G02F 1/13318 Circuits comprising a photodetector
• CPC Class Codes: G02F 1/1533 structural features not otherwise provided for
• CPC Class Codes: G02F 1/163 Operation of electrochromic cells, e.g. electrodeposition cells; Circuit arrangements therefor

Abstract

An electro-optic window is provided which is powered solely by at least one discrete photovoltaic cell within an electro-optic window. The electro-optic window has front and back spaced-apart glass elements sealably bonded together in a spaced-apart relationship and defining a chamber filled with an electro-optic material. The front glass element has a transparent conductive layer on the face of the front glass element confronting the rear glass element and the rear glass element has a transparent conductive layer on the face confronting the front glass element. The seal is generally disposed along the perimeter of three edges of both glass elements and some distance in from the remaining (fourth) edge. The photovoltaic assembly is electrically connected to the two transparent conductive layers and is placed on the outer perimeter along this fourth edge with the photon-absorbing side of all the photovoltaic cells within the photovoltaic assembly facing in one direction ("out" the window). When light impinges on the photovoltaic cell a current is created which darkens the electro-optic material in proportion to the amount of impinging light. By choosing the relative area of the photovoltaic assembly to produce the correct current for the electro-optically active window area, the darkening of the electro-optic portion can be directly and accurately controlled without the need for any circuit, wires or shorting resistors.

In addition, an apparatus for making an electro-optic window having two members capable of securing and holding two glass elements in a spaced-apart and parallel relationship is provided. The glass elements may be secured by vacuum-applying members or simple clips. The glass elements may be held in a spaced-apart and parallel relationship by a hydraulic mechanism or by simple spacers placed between the securing members.

Claims

1. An apparatus for assembling an electrochromic window, comprising

(a) a first member for having means for securing a first transparent element;

(b) a second member having means for securing a second transparent element; and

(c) means for holding said first and said second members in a spaced-apart and parallel relationship.

2. The apparatus of claim 1, where said first member means and said second member means may be selected from the group consisting essentially of:

edge clamps, edge clips and vacuum chucking.

3. The apparatus of claim 1, where said means for holding said first and said second members in a spaced-apart relationship may be selected from the group consisting essentially of spacers and hydraulic means.

4. The apparatus of claim 1 where said first member means and said second member means are vacuum applying members and where said means for holding said first and said second members in a spaced-apart relationship are spacers.

5. A method for making an electrochromic window, comprising the steps of:

(a) placing a first transparent element having a transparent conductive layer onto a first means for securing said transparent element, where said means secures a face of said conductive layer-free side of said transparent element;

(b) placing a second transparent element having a transparent conductive layer onto a second means for securing said transparent element, where said means secures a face of said conductive layer-free side of said transparent element;

(c) disposing a sealing material along the periphery of the transparent conductive layer of one of said first or second elements; and

(d) holding said first transparent element and said second transparent element in a spaced apart and parallel relationship where the sides of said first transparent element and said second transparent element having said transparent layers thereon confront one another until said sealing material cures.

6. The method of claim 5 where said first and said second securing means are vacuum chucking.

7. The method of claim 5 where said sealing material is a strip or gasket of a material selected from the group consisting essentially rubbers, urethanes, acrylates, and epoxies.

8. The method of claim 5 and further including the step of filling the space between the spaced-apart, parallel transparent elements with a solution containing at least one electrochromic material after said sealing material has cured.

9. A method for making an electrochromic window, comprising the steps of:

(a) placing a first transparent element onto a first means for securing said first transparent element, where said first means secures a face of said first transparent element;

(b) placing a second transparent element onto a second means for securing said second transparent element, where said second means secures a face of said second transparent element;

(c) disposing a sealing material along the periphery of one of said first and second transparent elements; and

(d) utilizing holding means to holding said first and second means for securing in a spaced-apart and parallel relationship and thereby hold said first and second transparent elements in a spaced-apart and parallel relationship until said sealing material has cured.

10. The method of claim 9 and further including the step of:

(e) filling the space between said transparent elements and bounded by said sealing material with a solution containing at least one electrochromic material after said sealing material has cured.

11. The method of claim 9 and further including the step of providing first and second transparent elements with a transparent conductive layer on one surface thereof and positioning said transparent elements such that said transparent conductive layers are on opposing surfaces of said transparent elements.

12. A method for making an electrochromic window, comprising the steps of:

(a) placing a first transparent element onto a first vacuum platen for securing said first transparent element, where said first vacuum platen secures a face of said first transparent element;

(b) placing a second transparent element onto a second vacuum platen for securing said second transparent element, where said second vacuum platen secures a face of said second transparent element;

(c) utilizing said first and second vacuum platens to hold said first and second transparent elements in a spaced-apart and parallel relationship during at least a portion of the manufacturing process.

13. The method of claim 12 and further including the step of:

(d) disposing a sealing material along the periphery of one of said first and second transparent elements; and

(e) utilizing said first and second vacuum platens to hold said first and second transparent elements in a spaced-apart and parallel relationship until said sealing material has cured.

14. The method of claim 13 and further including the step of:

(f) filling the space between said transparent elements and bounded by said sealing material with a solution containing at least one electrochromic material after said sealing material has cured.