Downhole pump installation/removal system and method

• US 6,050,340 A
• Filed: 03/27/1998
• Issued: 04/18/2000
• Est. Priority Date: 03/27/1998
• Status: Expired due to Term

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Weatherford International Incorporated (Weatherford International PLC)
• Inventors: Scott, Matthew T.
• Primary Examiner(s): NEUDER, WILLIAM P
• Application Number:
  US09/049,826
• Time in Patent Office: 753 Days
• Field of Search: 166/373, 166/382, 166/386, 166/68, 166/105, 166/109, 166/332.7, 166/372, 166/105.6
• US Class Current: 166/373
• CPC Class Codes: E21B 23/00 Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells setting of casings, screens or liners E21B43/10

Abstract

Installation/removal assembly and method are disclosed that reduce forces required for installing and removing from a wellbore hydraulic artificial lift installations, such as, for example, hydraulic reciprocating pumps, hydraulic jet pumps, coil tubing hydraulic jet pumps, and other hydraulically operated installations. The installation/removal assembly is provided with a hydraulically activated latch and spear assembly that, in a preferred embodiment, includes no radially extending latch elements for securing a bottomhole assembly to a reservoir connection, such as a seating nipple designed for use with mechanical latches. A bottomhole assembly is provided with relatively moveable inner and outer members that move between closed and open positions for respectively sealing or equalizing, differential pressure across a one-way valve that arises when the pump is turned off. The pressure above the one-way valve may be the same as the annulus pressure between the production tubing and the bottomhole assembly of the hydraulic artificial lift installation. External communication embodiments of the present invention communicate directly to the annulus between the production tubing and the bottomhole assembly of the artificial hydraulic lift installation. Internal communication embodiments of the present invention communicate internally of the outer member through the pump output port to the annulus to avoid debris that may exist in the annulus below a pump discharge port.

Claims

1. An assembly for use in a wellbore having an outer tubular and an inner tubular therein such that an annulus is formed therebetween, said wellbore having a pump therein for pumping a well fluid out of a reservoir portion of said wellbore, said assembly comprising:

first and second members being securable to said inner tubular member and being mountable within said outer tubular member, said first and second members being relatively moveable with respect to each other between a first position and a second position, said first and second members defining therein a first flow path to permit said well fluid to flow from said reservoir portion of said wellbore;

a valve being secured to at least one of said first and second members, said valve having an open and a closed position, said valve controlling flow of said well fluid through said first flow path from said reservoir portion and, when said valve is in said open position, to said pump, said valve experiencing a differential pressure when in said closed position with a higher pressure on one side of said valve than on an opposite side of said valve, and

a seal being positioned between said first and second members to seal off communication between said first flow path and said higher pressure when said first and second members are in said first position and when said valve is in said closed position, said first and second members being fashioned such that a second flow path is formed to allow communication between said first flow path and said higher pressure when said first and second members are in said second position.

2. The assembly of claim 1, wherein:

said second flow path extends across said valve from said one side to said opposite side.

3. The assembly of claim 1, wherein:

said seal is relatively moveable with respect to at least one of said first or second members.

4. The assembly of claim 1, wherein:

said first flow path is in communication with a longitudinal section of said annulus positioned between said valve and said reservoir when said first and second members are in said second position.

5. The assembly of claim 1, wherein said second flow path further comprises:

first and second openings defined in said first and second members, respectively, such that said first and second openings are aligned when said first and second members are in said second position.

6. The assembly of claim 1, wherein:

said first and second members are relatively longitudinally moveable with respect to each other.

7. The assembly of claim 1, wherein:

at least one of said first and second members are moveable responsively to a longitudinal movement of said inner tubular.

8. The assembly of claim 1, further comprising:

ports in one of said first or second members, said ports being exposed to said annulus in said second position.

9. The assembly of claim 1, wherein:

said second flow path is open for communication with said higher pressure on one side of said valve when said first and second members are in said second position.

10. The assembly of claim 1, further comprising:

a spring mounted to said first and second members to provide a longitudinally directed biasing force for biasing said first and second members towards one of said first or second positions.

11. The assembly of claim 1, wherein said second flow path further comprises:

at least one port for laterally directed flow to said annulus.

12. The assembly of claim 1, wherein:

said first and second members are tubular and telescopingly arranged with respect to each other.

13. An assembly for use in a wellbore, said wellbore having a hydraulic artificial lift device therein for pumping a well fluid out of a reservoir portion of said wellbore, said reservoir having a reservoir pressure, an outer tubular member being in said wellbore and an inner tubing being within said outer tubular member to form an annulus therebetween, said annulus having an annular pressure, a reservoir connection being secured within said wellbore and having an inner diameter, a one-way valve for permitting said well fluid to flow out one-way of said reservoir to said hydraulic artificial lift device when said one-way valve is open, said assembly comprising:

a tubular member disposed at a furthermost end of said assembly, said tubular member having an outer diameter smaller than said inner diameter of said reservoir connection and being extendable into said reservoir connection, said tubular member defining therein a flow path to permit said well fluid to flow from said reservoir portion of said wellbore to said one-way valve and, when said one-way valve is in said open position, to said hydraulic artificial lift device; and

a tubular sealing section adjacent said tubular member for sealing with said reservoir connection, sold assembly having a hydraulic latch with no radially extendable/retractable mechanical latches and being securable in position by a hydraulic force arising from a pressure differential between said annular pressure and said reservoir pressure.

14. The assembly of claim 13, wherein:

said tabular sealing section comprises a malleable metal for forming a metal-to-metal seal with said reservoir connection.

15. The assembly of claim 13, wherein said tubular sealing section comprises:

a conical portion.

16. The assembly of claim 13, further comprising:

said tubular sealing section has an elastomeric seal for sealing with said reservoir connection.

17. The assembly of claim 13, further comprising:

a metal-to-metal seal, and

a metal-to-elastomeric seal.

18. The assembly of claim 13, wherein said tubular sealing section further comprising:

a malleable metal portion, and

an elastomeric seal element positioned within said malleable metal portion.

19. The assembly of claim 13, wherein:

said tubular member has an outer diameter slightly smaller than said inner diameter of said reservoir connection for a sliding fit therein.

20. An assembly for use in a wellbore having a reservoir portion with a reservoir pressure, said wellbore having therein an outer tubular member and an inner tubular member such that an annulus is formed therebetween, said annulus having an annular pressure, a valve in said wellbore for controlling flow of a well fluid from said reservoir portion, said valve having an open and a closed position, said assembly comprising:

first and second members being securable to said inner tubular member and being disposed within said outer tubular member, said first and second members being relatively moveable with respect to each other between a first position and a second position in response to longitudinal movement of said inner tubular member, said first and second members defining therein a flow path to permit said well fluid to flow from said reservoir portion of said wellbore; and

a seal positioned between said first and second members to seal off communication between said flow path and said annular pressure when said first and second members are in said first position and when said valve is in said closed position, said first and second members being profiled to permit communication past said seal and between said flow path and said annular pressure when said first and second members are in said second position.

21. The assembly of claim 20, further comprising:

at least one of said first or second members supporting said valve therein, said second member being in surrounding relationship to said first member, at least one of said first and second members defining a second flow path extending longitudinally across said valve for said permitting of communication past said seal to thereby equalize pressure across said valve when said first and second members are in said second position.

22. The assembly of claim 21, wherein:

said second flow path is blocked from equalizing pressure across said valve when said first and second members are in said first position.

23. A method for providing hydraulic artificial lift installation for a wellbore having a reservoir portion therein for producing a well fluid and a reservoir connection fastened within said wellbore for securing said coil tubing hydraulic artificial lift installation within said wellbore, said coil tubing hydraulic artificial lift installation being suitable for connection with a coil tubing string, said wellbore having an outer tubular mounted therein in surrounding relationship to said coil tubing to form an annulus therebetween, said method comprising:

providing a first member having a one-way valve therein for controlling flow of a wellbore fluid to said coil tubing hydraulic artificial lift, said first member having therein a flow path for flow of said wellbore fluid from said reservoir through said one-way valve when said one-way valve is open and then to said coil tubing sting such that closure of said one-way valve produces a differential pressure acting on said one-way valve with a higher pressure on one side of said valve;

providing a second member mounted to said first member for movement in a limited range with respect to said first member to form a respective first position and a respective second position;

providing a seal between said first and second members to seal off communication between said flow path and said higher pressure when said first and second members are in said first position and said one-way valve is closed, said first and second members being fashioned to open a second flow path to allow communication between said first flow path and said higher pressure when said one-way valve is closed.

24. The method of claim 23, further comprising:

providing at least one of said first and second members to be suitable for removable fastening with respect to said reservoir connection.

25. The method of claim 23, wherein:

at least one of said first and second members define said second flow path therebetween such that said second flow path extends across said one-way valve so as to equalize said differential pressure across said one-way valve when said one-way valve is closed and said first and second members are in said second position.

26. The method of claim 23, wherein:

at least one of said first and second members define said second flow path such that said second flow path is in communication with said annulus when said one-way valve is closed and said first and second members are in said second position.

27. The method of claim 23, further comprising:

moving said first and second members to said second position, and

pumping a well treatment fluid into said reservoir portion via said second flow path.

28. A method for a hydraulic latch used with a coil tubing hydraulic lift assembly within a wellbore having a reservoir connection sealingly mounted within said wellbore and in communication with a reservoir having a reservoir pressure, said wellbore having therein a hydrostatic pressure, said method comprising:

fixably securing an elongate guide member to said coil tubing hydraulic lift assembly for guiding insertion into said reservoir connection such that said elongate guide member is extendable substantially through said reservoir connection;

providing said guide member with a sealable reservoir fluid flow path such that said guide aligns a sealing section with said reservoir connection for sealing between said reservoir connection and said reservoir fluid flow path; and

providing said coil tubing hydraulic lift assembly with a one-way valve therein to create a differential pressure between said hydrostatic pressure and said reservoir pressure for hydraulically securing said guide member and said coil tubing hydraulic lift assembly within said wellbore to said reservoir connection.

29. The method of claim 28, further comprising:

providing said sealing section of a malleable material.

30. The method of claim 28, further comprising:

providing no radially moving mechanical latches for use in securing said coil tubing hydraulic artificial lift assembly to said reservoir connection.

31. The method of claim 28, further comprising:

providing first and second members moveable between an open position wherein flow occurs around said one-way valve when said one-way valve is closed and a closed position wherein flow does not occur around said one-way valve when said one-way valve is closed,

moving said first and second members to said open position, and

pumping a fluid into said reservoir portion.

32. An artificial hydraulic lift bottomhole assembly for use in a wellbore having a reservoir portion with a reservoir pressure and having therein a well fluid, said wellbore having therein an outer tubular member and an inner tubular member with an annulus formed therebetween, a reservoir connection secured to said outer tubular member in communication with said reservoir portion and said reservoir pressure, said annulus having an annular pressure, said assembly comprising:

first and second members being securable to said inner tubular member and being disposed within said outer tubular member, said first and second members being relatively longitudinally moveable with respect to each other between a first relative longitudinal position and a second relative longitudinal position in response to longitudinal movement of said inner tubular member, said first and second members defining therein a first flow path to permit said well fluid to flow from said reservoir portion of said wellbore through said first and second members;

respective sets of upper and lower stop elements for limiting longitudinal movement of said first and second members to said first relative longitudinal position and said second relative longitudinal position;

a one-way valve secured to at least one of said first and second members for controlling flow of said well fluid from said reservoir portion, said one-way valve having an open and it closed position; and

a connection member for connecting at least one of said first and second members to said reservoir connection.

33. The artificial hydraulic lift bottomhole assembly of claim 32, further comprising:

a seal positioned between said first and second members to seal oft communication between said flow path and said annular pressure when said first and second members are in said first relative longitudinal position and when said one-way valve is in said closed position, said first and second members being profiled to permit communication past said seal and between said flow path and said annular pressure when said first and second members are in said second relative longitudinal position.

34. The artificial hydraulic lift bottomhole assembly of claim 32, further comprising:

at least one of said first or second members supporting said one-way valve therein, said second member being in surrounding relationship to said first member, at least one or said first and second members defining a second flow path extending longitudinally across said one-way valve when said first and second members are in said second relative longitudinal position for permitting communication past said one-way valve when said one-way valve is in said closed position to thereby equalize pressure across said one-way valve.

35. The artificial hydraulic lift bottomhole assembly of claim 34, wherein said second flow path is blocked from equalizing pressure across said valve when said first and second members are in said first relative longitudinal position.

36. The artificial hydraulic lift bottomhole assembly of claim 32, further comprising:

a tubular sealing section adjacent said connection member for sealing with reservoir connection, said connection member and said tubular sealing section forming a hydraulic latch with no radially extendable/retractable mechanical latching members and being securable in position by a hydraulic force arising from a pressure differential between sail annular pressure and said reservoir pressure.