Cylindrical box femoral stem

• US 6,071,311 A
• Filed: 08/14/1998
• Issued: 06/06/2000
• Est. Priority Date: 08/14/1998
• Status: Expired due to Term

• Current Assignee: DePuy Orthopaedics Incorporated (Johnson & Johnson)
• Original Assignee: Johnson & Johnson Professional Company Incorporated (Johnson & Johnson)
• Inventors: O'Neil, Michael, Oyola, Arnold
• Primary Examiner(s): Willse, David H.
• Assistant Examiner(s): GHERBI, SUZETTE JAIME J
• Application Number:
  US09/134,656
• Time in Patent Office: 662 Days
• Field of Search: 623/18, 623/20, 623/23
• US Class Current: 623/20.15
• CPC Class Codes: A61F 2/30734 Modular inserts, sleeves or augments, e.g. placed on proximal part of stem for fixation purposes or wedges for bridging a bone defect
• CPC Class Codes: A61F 2/3859 Femoral components
• CPC Class Codes: A61F 2002/30217 hollow cones, e.g. tubular-like cones
• CPC Class Codes: A61F 2002/30233 Stepped cylinders, i.e. having discrete diameter changes
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30332 Conically- or frustoconically-shaped protrusion and recess
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/30494 Cooperating protrusions and recesses, e.g. radial serrations, located on abutting end surfaces of a longitudinal connection
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30553 for adjusting a position by translation along an axis
• CPC Class Codes: A61F 2002/30555 along two perpendicular axes
• CPC Class Codes: A61F 2002/30604 modular
• CPC Class Codes: A61F 2002/30616 Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/30738 Sleeves
• CPC Class Codes: A61F 2002/30772 Apertures or holes, e.g. of circular cross section
• CPC Class Codes: A61F 2002/30774 internally-threaded
• CPC Class Codes: A61F 2002/30777 Oblong apertures
• CPC Class Codes: A61F 2002/3079 Stepped or enlarged apertures, e.g. having discrete diameter changes
• CPC Class Codes: A61F 2002/30878 with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 : made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/0041 : using additional screws, bolts, dowels or rivets, e.g. connecting screws
• CPC Class Codes: A61F 2230/0067 : conical
• CPC Class Codes: A61F 2230/0069 : cylindrical
• CPC Class Codes: A61F 2250/0006 : for adjusting angular orientation
• CPC Class Codes: A61F 2250/0008 : for adjusting a position by translation along an axis or two perpendicular axes

Abstract

The present invention provides a femoral component of a modular knee prosthesis having a first condylar portion, a second condylar portion and a box structure having a radiused superior surface, an inferior surface, and an aperture extending therebetween. The box structure may be modular to accommodate varying femoral geometries. Pairs of opposing surface features, such as grooves, are formed on the box structure and allow for anterior-posterior positioning of a stem component such as a femoral stem, sleeve or sleeve adapter. Additional surface features may be provided to centrally locate the stem component.

Claims

1. A femoral component of a modular knee prosthesis comprising:

a first condylar portion;

a second condylar portion; and

a box structure having a convex superior surface, an inferior surface, and an aperture extending therebetween.

2. The femoral component of claim 1, wherein the aperture is elongate.

3. The femoral component of claim 2, wherein the elongate aperture is oval.

4. The femoral component of claim 3, wherein the elongate aperture extends in an anterior/posterior orientation.

5. The femoral component of claim 4, wherein the elongate aperture is bordered by positioning elements.

6. The femoral component of claim 5, wherein the positioning elements comprise opposing pairs of surface features elongated in a medial-lateral direction and spaced apart in an anterior-posterior direction.

7. The femoral component of claim 6, wherein each pair of surface features defines one of a plurality of anterior-posterior mounting positions.

8. The femoral component of claim 1, wherein the box structure further includes substantially parallel sidewalls which further define the box aperture.

9. The femoral component of claim 8, wherein the parallel sidewalls range from vertical to angled with respect to a vertical axis extending through the femoral component.

10. The femoral component of claim 9, wherein the sidewalls are angled to match a desired valgus angle of a femur.

11. The femoral component of claim 1, wherein the convex surface is integral with the box structure.

12. The femoral component of claim 1, wherein the box structure is modular and includes a box component having a convex superior surface, the box component being mountable upon a substantially horizontal surface which connects the first and second condylar portions.

13. The femoral component of claim 1, further comprising a component having a proximal end and a distal end having a surface effective to mate with the superior surface of the box.

14. The femoral component of claim 13, wherein the distal end surface includes complementary concave surface features adapted to mate with positioning elements formed on the box structure.

15. The femoral component of claim 11, wherein the component is one of a sleeve, a sleeve adapter, and a stem.

16. A modular knee prosthesis comprising:

a femoral component having a pair of spaced apart condylar portions and a convex boss structure extending between the condylar portions, the boss structure having a boss aperture formed thereon;

a femoral stem component having a proximal end and a distal end that is mountable to the convex boss structure; and

a bolt member positionable through the boss aperture so as to secure the femoral stem component to the femoral component.

17. The prosthesis of claim 16, further comprising surface features formed on the convex boss structure which extend in a medial-lateral direction and are spaced apart from one another in an anterior-posterior direction.

18. The prosthesis of claim 17, wherein the surface features comprise grooves which cooperate with complementary protrusions formed on the distal end of the femoral stem component.

19. The prosthesis of claim 16, wherein the boss aperture is elongated in an anterior-posterior direction to allow translation of the bolt member in the anterior-posterior direction.

20. The prosthesis of claim 16, wherein the convex boss structure has a radius of curvature in the range of 2 mm to 40 mm.

21. The prosthesis of claim 16, wherein the distal end of the femoral stem component has a complementary concave surface to mate with the convex boss structure.