High contrast surface marking

• US 6,075,223 A
• Filed: 09/08/1997
• Issued: 06/13/2000
• Est. Priority Date: 09/08/1997
• Status: Expired due to Term

• Current Assignee: The Thermark LLC (Ferro Corporation)
• Original Assignee: The Thermark LLC (Ferro Corporation)
• Inventors: Harrison, Paul Wollcott
• Primary Examiner(s): Evans, Geoffrey S.
• Application Number:
  US08/925,031
• Time in Patent Office: 1,009 Days
• Field of Search: 427/554, 427/555, 427/556, 219/121.69, 219/121.61, 219/121.85, 219/121.67, 430/346, 430/200, 430/945, 65/30.11, 347/224, 347/247, 346/135.1
• US Class Current: 219/121.85
• CPC Class Codes: B41M 5/262 recording or marking of inorganic surfaces or materials, e.g. glass, metal, or ceramics marking of plastic artifacts with inorganic additives B41M5/267
• CPC Class Codes: B41M 5/267 Marking of plastic artifacts, e.g. with laser
• CPC Class Codes: C03C 23/0025 by a laser beam
• CPC Class Codes: G06K 1/126 by photographic or thermographic registration recording apparatus for measuring instruments G01D15/00

Abstract

A method of laser marking metals, plastics, ceramic materials, glazes, glass ceramics, and glasses of any desired form, which comprises applying to the material to be marked a variable thickness layer of marking material containing energy absorbing enhancers then irradiating said layer with a laser or diode based energy source such that the radiation is directed onto said layer in accordance with the form of the marking to be applied, and using a laser or diode based energy source of a wavelength which is sufficiently absorbed by the marking material so as to create a bonding of the marking material to the surface of the workpiece at the irradiated areas.

Claims

1. A thermally activated, chemically based marking method comprising the steps of:

applying a layer of glass frit material containing an energy absorbing enhancer to a glass substrate;

irradiating said layer with a radiant energy beam having a wavelength selected to excite the energy absorbing enhancer in accordance with the form of a marking to be applied, thereby forming a bonded and permanent marking layer atop the substrate which is visible in contrast with the substrate; and

wherein the layer of glass frit material further comprises a thickness ranging between 5 and 500 microns.

2. The method of claim 1 further comprising the step of providing a laminar air flow across the substrate during the irradiating step.

3. The method of claim 1, wherein the glass frit material further comprises borosilicate glass and the energy absorbing enhancer further comprises a colorant.

4. The method of claim 1, wherein the radiant energy beam further comprises a laser beam having an energy level ranging between 1 and 30 watts a spot size ranging between 5 and 200 microns, and a marking speed along the substrate ranging between 25 and 1000 mm/sec.

5. The method of claim 4, wherein the energy level ranges from 1-12 watts cw.

6. The method of claim 1 further comprising the step of starting at a room temperature of about 70°

F.

7. The method of claim 1, wherein the glass frit material further comprises a colorant.

8. A glass material as laser marked by the process according to claim 1.

9. A thermally activated chemically based marking method comprising the steps of:

applying a layer of glass frit material containing an energy absorbing enhancer to a metal substrate;

irradiating said layer with a radiant energy beam having a wavelength selected to excite the energy absorbing layer in accordance with the form of a marking to be applied, thereby forming a bonded and permanent marking layer atop the substrate which is visible in contrast with the substrate; and

wherein the layer of glass frit material further comprises a thickness ranging between 5 and 500 microns.

10. The method of claim 9 further comprising the step of providing a laminar air flow across the substrate during the irradiating step.

11. The method of claim 9, wherein the glass frit material further comprises borosilicate glass, and the energy absorbing enhancer further comprises a colorant.

12. The method of claim 9, wherein the radiant energy beam further comprises a laser beam having an energy level ranging between 1 and 30 watts, a spot size ranging between 5 and 200 microns, and a marking speed along the substrate ranging between 25 and 1000 mm/sec.

13. A metal material as laser marked by the process according to claim 9.

14. The method of claim 9 further comprising the step of starting at a room temperature of about 70°

F.

15. The method of claim 9, wherein the glass frit material further comprises a colorant.

16. A thermally activated chemically based marking method comprising the steps of:

applying a glass frit material containing an energy absorbing enhancer to a carrier;

placing the carrier in contact with the substrate to be marked; and

irradiating the carrier with a radiant energy beam having a wavelength selected to excite the energy absorbing enhancer in accordance with the form of a marking to be applied, thereby forming a bonded and permanent marking layer atop the substrate which is visible in contrast with the substrate.

17. A thermally activated chemically based marking method comprising the steps of:

applying a layer of glass frit material containing an energy absorbing enhancer to a substrate to be marked in the form of a marking to be applied;

irradiating said layer with a radiant energy beam having a wavelength selected to excite the energy absorbing enhancer, thereby forming a bonded and permanent marking layer atop the substrate which is visible in contrast with the substrate; and

wherein the layer of glass frit material has a thickness ranging between 5 and 500 microns.

18. The method of claim 17 further comprising the step of providing a laminar air flow across the substrate during the irradiating step.

19. The method of claim 17, wherein the glass frit material further comprises borosilicate glass and the energy absorbing enhancer further comprises a colorant.

20. The method of claim 17, wherein the radiant energy beam further comprises a laser beam having an energy level ranging between 1 and 30 watts and a marking speed along the substrate ranging between 25 and 1000 mm/sec.

21. The method of claim 17 further comprising the step of starting at a room temperature of about 70°

F.

22. The method of claim 17, wherein the glass frit material further comprises a colorant.

23. A glass material as laser marked by the process according to claim 17.

24. A thermally activated chemically based marking method comprising steps of:

applying a layer of glass frit material comprising an energy absorbing enhancing component to a metal substrate; and

irradiating said layer with a radiant energy beam having a wavelength selected to excite the energy absorbing enhancing component, thereby forming an adhered layer atop the substrate which is visible in contrast with the substrate.

25. The method of claim 24, wherein the energy level ranges from 1-12 watts cw.

26. A thermally activated chemically based marking method comprising steps of:

applying a glass frit material comprising an energy absorbing enhancing component to a carrier;

placing the carrier in contact with the substrate to be marked; and

irradiating the carrier with a radiant energy beam having a wavelength selected to excite the energy absorbing enhancing component in accordance with the form of a marking to be applied, thereby forming a bonded and permanent marking layer atop the substrate which is visible in contrast with the substrate.

27. The method of claim 26, wherein the energy level ranges from 1-12 watts cw.

28. A thermally-activated chemically-based marking method comprising the steps of:

applying a layer of glass frit material comprising an energy-absorbing enhancing component to a substrate selected form the group consisting of glass, ceramic, porcelain, and metal;

irradiating said layer with a radiant energy beam watts and having a wavelength selected to excite the energy absorbing enhancing component in accordance with the form of a marking to be applied, thereby a marking layer bonded to a substrate surface and contrasting with said substrate surface and not damaging said substrate surface; and

wherein the radiant energy source is a continuous-wave diode laser having an energy level of about six watts.

29. The method of claim 28, wherein said glass frit material is in liquid form.

30. The method of claim 28, wherein said radiant energy beam is a laser beam having a spot size ranging between 5 and 200 microns and a marking speed along the substrate ranging between 25 and 1000 mm/sec.

31. A thermally-activated chemically-based marking method comprising the steps of:

applying a layer of glass frit material containing an energy absorbing enhancer to a glass substrate;

irradiating said layer with a radiant energy beam having a wavelength selected to excite the energy absorbing enhancer in accordance with the form of a marking to be applied, thereby forming a bonded and permanent marking layer atop the substrate which is visible in contrast with the substrate;

wherein the radiant energy beam further comprises a laser beam having a spot size ranging between 5 and 200 microns, and a marking speed along the substrate ranging between 25 and 1000 mm/sec, and

an energy level that is about 5 watts Q switched at about 20,000 Hz.

32. A thermally-activated chemically-based marking method comprising the steps of:

applying a layer of glass frit material comprising an energy-absorbing enhancing component to a substrate selected form the group consisting of glass, ceramic, porcelain, and metal;

irradiating said layer with a radiant energy beam having an energy level equal to or less than six watts and having a wavelength selected to excite the energy absorbing enhancing component in accordance with the form of a marking to be applied, thereby forming a marking layer bonded to a substrate surface and contrasting with said substrate surface and not damaging said substrate surface; and

wherein the radiant energy source is a continuous-wave diode laser.

33. The method of claim 32, wherein said glass frit material is in liquid form.

34. The method of claim 32, wherein said radiant energy beam is a laser beam having a spot size ranging between 5 and 200 microns and a marking speed along the substrate ranging between 25 and 1000 mm/sec.