Portable holding oven for welding electrodes utilizing exhaust heat from welding machine

• US 6,075,226 A
• Filed: 10/20/1998
• Issued: 06/13/2000
• Est. Priority Date: 10/20/1998
• Status: Expired due to Fees

• Current Assignee: Daniel J. Kishbaugh
• Original Assignee: Daniel J. Kishbaugh
• Inventors: Kishbaugh, Daniel J.
• Primary Examiner(s): Shaw, Clifford C.
• Application Number:
  US09/175,638
• Time in Patent Office: 602 Days
• Field of Search: 219/133, 219/136, 219/137 R, 219/137.2
• US Class Current: 219/133
• CPC Class Codes: B23K 9/24 Features related to electrodes form or composition of electrodes B23K35/00
• CPC Class Codes: B23K 9/32 Accessories earthing connections H01R
• CPC Class Codes: F26B 23/001 using waste heat
• CPC Class Codes: F26B 9/003 Small self-contained devices, e.g. portable
• CPC Class Codes: Y02P 70/10 Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

A portable oven for holding shielded metal arc welding electrodes prior to their use. The holding oven utilizes the heated exhaust gases of a welding machine engine to maintain welding electrodes at an elevated temperature to prevent the absorption of moisture, which would adversely affect the quality of welds. The holding oven includes an insulated outer housing, which is positioned on or near an engine-driven welding machine. An interior rack for the electrodes is mounted in the upper portion of the housing and is accessible through a hinged door. A heat exchanger in the lower part of the housing is coupled to the exhaust pipe of the welding machine and radiates the exhaust heat into the interior of the housing before transferring the exhaust gases to a directional exhaust port. The holding oven may include means for measuring and regulating the interior temperature of the housing to keep the electrodes within a predetermined temperature range. In an alternative embodiment, the holding oven is integral with the welding machine housing.

Claims

1. An portable oven for drying welding electrodes for use with a engine-driven welding machine, comprising

a housing;

an electrode rack, within the housing, for holding the electrodes to by dried;

access door means for inserting and removing the electrodes to be dried;

intake port means, coupled to the welding machine, for receiving heated exhaust gases discharged from the engine of the welding machine;

heat exchanger means, coupled to the intake port means, for transferring heat from the heated exhaust gases into the interior of the housing to the electrode rack; and

exhaust port means, coupled to the heat exchanger, for discharging waste exhaust gases therefrom;

wherein the electrode rack is maintained at an elevated temperature while the welding machine is operating.

2. A portable oven according to claim 1, wherein the electrode rack is mounted in the upper portion of the housing.

3. A portable oven according to claim 1, wherein the electrode rack includes a plurality of shelves.

4. A portable oven according to claim 1, wherein the electrode rack includes at a shelf having at least one partition.

5. A portable oven according to claim 1, further including directional pipe means, coupled to the exhaust port for directing the waste exhaust in a user-desired direction.

6. A portable oven according to claim 1, further including temperature sensing means for sensing the temperature inside the housing of the oven.

7. A portable oven according to claim 1, wherein the electrode rack includes perforated shelves for permitting the passage of heated air therethrough.

8. A portable oven according to claim 1, wherein the heat exchanger means is mounted in the lower part of the housing.

9. A portable oven for drying welding electrodes for use with a engine-driven welding machine, comprising

a sealed housing;

an electrode rack, mounted in the upper part of the housing, for holding the electrodes to by dried, the electrode rack including a plurality of shelves, each shelf having perforations therein to allow the passage of heated air therethrough;

access door means for inserting and removing the electrodes to be dried;

latch means for securely holding the access door in a closed position;

temperature sensing means for sensing the temperature within the housing;

an intake port, coupled to the welding machine, for receiving heated exhaust gases discharged from the engine of the welding machine;

heat exchanger means, in the lower part of the housing, coupled to the intake port means, for transferring heat from the heated exhaust gases into the interior of the housing to the electrode rack;

exhaust port means, coupled to the heat exchanger, for discharging waste exhaust gases therefrom; and

directional pipe means, coupled to the exhaust port for directing the waste exhaust in a user-desired direction;

wherein the electrode rack is maintained at an elevated temperature while the welding machine is operating.

10. A portable oven according to claim 9, further including means for regulating the interior temperature of the sealed housing.

11. A portable oven according to claim 10, wherein the means for regulating the interior temperature of the housing includes knife valve means to divert the exhaust gases discharged from the engine of the welding machine from entering the intake port of the oven.

12. A portable oven according to claim 9, wherein the heat exchanger means includes a plurality of heat radiators sections.

13. A portable oven according to claim 12, wherein the heat radiator sections are constructed from flexible metal tubing.

14. A portable oven according to claim 12, wherein the heat radiation sections include aluminum tubing.

15. A portable oven according to claim 12, wherein the heat radiation sections include copper tubing.

16. A method of drying welding electrodes prior to their use, comprising the steps of:

providing a moisture-proof housing for holding the welding electrodes to be dried;

inserting the electrodes in the housing prior to their use; and

transferring heat continuously from the exhaust system of an engine-driven welding machine engine to the interior of the housing to heat the electrodes held within the housing.

17. A method of drying welding electrodes as recited in claim 16, wherein the step of transferring heat includes conducting the exhaust gases from the welding machine through a heat exchanger inside the moisture-proof housing.

18. A welding machine for arc welding comprising

a housing,

engine means within the housing;

generator means, within the housing and coupled to the engine, for generating a regulated electric current for welding;

an electrode compartment within the housing for drying welding electrodes prior to their use, comprising;

electrode tray means for holding electrodes prior to their use;

heat transfer means, for transferring at least some of the exhaust heat from the engine means to the electrode storage compartment; and

access door means for inserting and removing the electrodes from the electrode compartment;

wherein the electrode compartment is maintained at an elevated temperature while the welding machine is in use.

19. A welding machine according to claim 18, wherein the heat transfer means includes a heat exchanger means for recovering heat from the exhaust gases of the engine means.

20. A welding machine according to claim 18, further including temperature sensing means for sensing the temperature inside the electrode compartment.

21. A welding machine according to claim 18, further including temperature regulation means for keeping the temperature in the electrode compartment within a prescribed range of temperatures.

22. A welding machine according to claim 18, further including perforated shelf means within the electrode compartment.