High intensity discharge lamp ballast and lighting system

• US 6,075,326 A
• Filed: 04/20/1998
• Issued: 06/13/2000
• Est. Priority Date: 04/20/1998
• Status: Expired due to Term

• Current Assignee: Dynamic Patents LLC, Harold Levine
• Original Assignee: Harold Levine
• Inventors: Nostwick, Allan A.
• Primary Examiner(s): Vu, David H.
• Assistant Examiner(s): Lee, Wilson
• Application Number:
  US09/062,974
• Time in Patent Office: 785 Days
• Field of Search: 315/307, 315/291, 315/224, 315/209 R, 315/DIG. 7
• US Class Current: 315/307
• CPC Class Codes: H05B 41/2883 the controlled element being a DC/AC converter in the final stage, e.g. by harmonic mode starting
• CPC Class Codes: H05B 41/388 for a transition from glow to arc
• CPC Class Codes: H05B 41/392 using semiconductor devices, e.g. thyristor
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

A versatile ballast and method of controlling and operating a high intensity discharge lamp. Lamp ignitor circuitry provides a high frequency alternating current starting voltage that is at least several times the nominal operating voltage of the lamp, thus shortening the starting time. This starting voltage is applied in series with normal operating voltage. After sustained ignition of the lamp has begun and a substantial lamp arc current has developed, the relatively low current supply characteristic of the alternating current starting voltage results in its becoming relatively insignificant. As lamp startup proceeds, the internal arc voltage typically falls to a fraction of its steady-state value; and circuit provision is made to correspondingly change applied current so as to maintain an essentially constant wattage operating power input to the lamp as the arc voltage changes. This automatic control of current also compensates for changes that occur in lamp characteristics as the lamp ages. In addition to the foregoing, provision is also made for adjusting the level of constant power input so as to provide for dimming and also to set the desired constant power level at any desired value over a wide range of from about 10 to 100 percent of lamp rated power.

Claims

1. A ballast for a direct current high intensity arc discharge lamp comprising:

(a) starting circuits having an output producing high frequency alternating current starting voltage of at least ten times the nominal voltage of said lamp;

(b) operating circuits including a source of direct current lamp energizing power interconnected with said lamp for providing operating power for energizing said lamp, said starting circuits and said source of direct current lamp energizing power being effectively connected in series;

(c) control circuits interconnected with said starting and operating circuits;

(d) means including said starting circuits for establishing an operating arc within said lamp;

(e) means for monitoring levels of voltage and current through said arc; and

(f) control means responsive to said voltage and current through said arc for maintaining the product of said voltage and said current substantially constant at predetermined selectable wattage levels.

2. A ballast for a direct current high intensity arc discharge lamp according to claim 1 wherein said frequency is within a range of from about 80 to 120 kilohertz.

3. A ballast according to claim 1 further including a dimming input adjustable control signal reference voltage, and wherein said control means includes means for multiplying said adjustable control signal reference voltage by a function of said voltage through said arc to produce a modified adjustable reference voltage.

4. A ballast according to claim 3 wherein said control means further includes resistor means for producing a lamp current-representing voltage.

5. A ballast according to claim 4 wherein said control means further includes comparison means for comparing said modified adjustable reference voltage with said lamp current-representing voltage and for producing an amplified product of the difference between said modified adjustable reference voltage and said lamp current-representing voltage.

6. A ballast according to claim 5 wherein said control means further includes a pair of alternately coordinated single pole double throw switches.

7. A ballast according to claim 6 wherein said control means further includes means responsive to said amplified product for proportionately changing duty cycles of operation of said single pole double throw switches, thereby correspondingly effectively changing multiplication of said adjustable control signal reference voltage to produce a linear relationship between said input adjustable control signal reference voltage and said predetermined selectable wattage levels.

8. The ballast according to claim 1 wherein said control means includes means for dimming said lamp.

9. The ballast according to claim 8 wherein said operating circuits include a pulse width modulated power supply and means for supplying variable width pulses to said pulse width modulated power supply.

10. The ballast according to claim 9 wherein said control means includes means for varying widths of said variable width pulses.

11. The ballast according to claim 10 wherein said control means includes means for continuous monitoring of said pulses and when current in said pulses reaches predetermined selectable values, for terminating said pulses.

12. The ballast according to claim 11 wherein said control means further includes inductor means for current leveling.

13. The ballast according to claim 8 wherein said means for dimming said lamp includes means for changing said predetermined selectable wattage levels.

14. The ballast according to claim 1 wherein said operating circuits include a pulse width modulated power supply and means for supplying variable width pulses to said power supply.

15. The ballast according to claim 14 wherein said control means includes means for varying widths of said variable width pulses.

16. The ballast according to claim 1 further including means effective when said arc is established and stable for rendering said starting voltage essentially ineffective.

17. The ballast according to claim 16 wherein said means for rendering said starting voltage essentially ineffective principally includes low current capacity within said starting circuits.

18. The ballast according to claim 17 wherein said means for rendering said starting voltage essentially ineffective essentially consists of low current capacity within said starting circuits.

19. The ballast according to claim 1 wherein said control means includes means for selectively setting said wattage levels within a range of from about ten percent to 100 percent of rated maximum power input to said lamp.

20. The ballast according to claim 19 further including compensating means compensating for changes in voltage-current characteristics of said lamp occurring with aging of said lamp.

21. The ballast according to claim 1 wherein said starting circuits include counting and control means effective upon starting said lamp for defining predetermined timing intervals for applying said high frequency alternating current starting voltage and operating current to said lamp.

22. The ballast according to claim 21 wherein said predetermined timing intervals include a predetermined starting sequence comprising:

(a) a starting signal;

(b) a first interval following said starting signal, said first interval defining a period of time for supplying main power and d-c boost lamp voltages to said lamp;

(c) a second interval defining a period of time for application of an ignitor signal to said lamp and setting said lamp to full power;

(d) a third interval immediately following said first interval, said third interval defining a period of time for setting lamp operating power to a predetermined level; and

(e) a fourth interval immediately following said third interval, said fourth interval defining a period of time during which;

(i) if normal lamp arc current is in progress, said timing intervals pause; and

(ii) if normal lamp current is not in progress, said timing intervals continue to provide a period of time during which main output current supply to the lamp is turned off.

23. The ballast according to claim 22 wherein durations of said time intervals are about one half second for said first interval, about five seconds for said second interval, and about five seconds for said third interval.

24. The ballast according to claim 22 further including means responsive to a spontaneous extinguishment of said lamp for automatically re-initiating said predetermined sequence.

25. The ballast according to claim 22 further including means for repetitively cycling said ballast through said starting sequence.

26. The ballast according to claim 1 wherein said control means includes means for controlling and adjusting values of current supplied to said lamp.

27. The ballast according to claim 26 wherein said operating circuits further include means for supplying boost voltage to boost output of said operating circuits when in an open circuit condition to a value of more than twice a steady state operating voltage of said lamp.

28. The ballast according to claim 1 wherein said operating circuits further include means for supplying boost voltage to boost output of said operating circuits when in an open circuit condition to a value of more than twice a steady state operating voltage of said lamp.

39. A lighting system comprising:

(a) a high intensity discharge lamp;

(b) a source of electric power; and

(c) a ballast according to claim 1 interconnecting said high intensity discharge lamp with said source of electric power.

40. The lighting system according of claim 39 wherein said starting circuits include counting and control means effective upon starting said lamp for defining predetermined timing intervals for applying said high frequency alternating current starting voltage and operating current to said lamp, said timing intervals including a predetermined starting sequence comprising:

(a) a starting signal;

(b) a first interval following said starting signal, said first interval being of about one-half second for supplying main power and d-c boost lamp voltages to said lamp;

(c) a second interval of about five seconds following said first interval for application of an ignitor signal to said lamp and setting said lamp to full power;

(c) a third interval of about five seconds immediately following said second interval, said third interval defining a period of time for setting lamp operating power to a predetermined level;

(d) a fourth interval immediately following said third interval, said fourth interval defining a period of time during which;

(i) if normal lamp arc current is in progress, said timing intervals pause; and

(ii) if normal lamp current is not in progress, said timing intervals continue to provide an additional interval defining a period of time during which main output current supply to the lamp is turned off.

41. The lighting system according to claim 40 further including means responsive to a spontaneous extinguishment of said lamp for automatically re-initiating said predetermined sequence.

42. The lighting system according to claim 41 further including means for repetitively cycling said ballast through said starting sequence.

29. A ballast for a direct current high intensity arc discharge lamp comprising:

(a) starting circuits having an output producing high frequency alternating current starting voltage of at least several times the nominal voltage of said lamp, said frequency being in a range of from about 80 to 120 kilohertz, said starting circuits further including;

(i) means for establishing an operating arc within said lamp;

(ii) means for automatically rendering said starting voltage essentially ineffective as soon as said arc is established, and

(iii) counting means effective upon starting said lamp for defining predetermined timing intervals for applying operating current and said high frequency alternating current starting voltage to said lamp;

(b) operating circuits including a source of direct current lamp energizing power interconnected with said lamp for providing operating power for energizing said lamp, said starting circuits and said source of direct current lamp energizing power being effectively connected in series;

said operating circuits including;

(i) a pulse width modulated power supply;

(ii) means for supplying variable width pulses to said power supply; and

(iii) means for supplying boost voltage to boost output of said operating circuits when in an open circuit condition to a value of more than twice a steady state operating voltage of said lamp;

(c) control circuits interconnected with said starting and operating circuits;

(d) means for monitoring levels of voltage and current through said arc; and

(e) control means, including means for varying widths of said variable width pulses, responsive to said voltage and current through said arc for maintaining the product of said voltage and said current through said arc substantially constant at predetermined selectable wattage levels, said wattage levels being selectable within a range of from about 10 to 100 percent of rated maximum power input to said lamp.

30. The ballast according to claim 29 wherein said timing intervals include:

(a) an initial interval following a starting signal;

(b) a second interval immediately following said initial interval, said second interval defining a period of time for application of an ignitor signal to said lamp;

(c) a third interval immediately following said second interval, said third interval defining a period of time for setting lamp operating power to a predetermined level;

(d) a fourth interval immediately following said third level, said fourth level defining a period of time during which;

(i) if normal lamp arc current is in progress, said timing intervals pause; and

(ii) if normal lamp current is not in progress, said timing intervals continue to provide a fifth level defining a period of time during which main output current supply to the lamp is turned off.

31. The ballast according to claim 30 wherein durations of said time intervals are about one half second for said first interval, about five seconds for said second interval, and about five seconds for said third interval.

32. The ballast according to claim 30 further including means responsive to a spontaneous extinguishment of said lamp for automatically re-initiating said predetermined sequence.

33. The ballast according to claim 30 further including means for repetitively cycling said ballast through said starting sequence.

34. The ballast according to claim 29 wherein said control means includes means for dimming said lamp.

35. The ballast according to claim 34 wherein said means for dimming said lamp includes means for changing said predetermined selectable wattage levels.

36. The ballast according to claim 29 wherein said control means includes means for continuously monitoring said pulses and when current in said pulses reaches predetermined selectable values, for terminating said pulses.

37. The ballast according to claim 36 wherein said control means further includes inductor means for current leveling.

38. The ballast according to claim 29 wherein said means for rendering said starting voltage essentially ineffective principally includes low current capacity within said starting circuits.

43. A lighting system comprising:

(a) a high intensity discharge lamp;

(b) a source of electric power; and

(c) a ballast according to claim 29 interconnecting said high intensity discharge lamp with said source of electric power.

44. A lighting system including:

(a) a direct current high intensity arc discharge lamp;

(b) means for supplying electric power to said system;

(c) starting circuits interconnected with said lamp, said starting circuits having an output producing high frequency alternating current starting voltage of at least several times the nominal voltage of said lamp, said frequency being in a range of from about 80 to 120 kilohertz;

(d) operating circuits including a source of direct current lamp energizing power interconnected with said lamp for providing operating power for energizing said lamp, said starting circuits and said source of direct current lamp energizing power being connected in series;

(e) control circuits interconnected with said starting and operating circuits;

(f) means including said starting circuits for establishing an operating arc within said lamp;

(g) means for monitoring levels of voltage and current through said arc; and

(h) control means responsive to said voltage and current through said arc for maintaining the product of said voltage and said current substantially constant at predetermined selectable levels within a range of from about 10 percent to about 100 percent of lamp rated power.

45. The lighting system according to claim 44 wherein said lamp is metal halide.

46. The lighting system according to claim 44 wherein said lamp is a high intensity arc discharge lamp selected from a group consisting of metal halide, mercury vapor and sodium vapor lamps.

47. A method of starting, controlling and operating a high intensity gaseous arc discharge lamp comprising:

(a) developing a high frequency alternating current starting voltage having a predetermined minimal current supply capacity;

(b) producing sustaining current for sustaining an arc discharge within said lamp after said arc is established within said lamp, said sustaining current capacity being at least twice the current capability of said minimal current supply capacity;

(c) applying said starting voltage to said lamp to initiate said arc within said lamp;

(d) applying said sustaining current to said lamp for stabilizing and sustaining said arc discharge within said lamp;

(e) rendering ineffective said starting voltage when said arc discharge is stabilized;

(f) varying said sustaining current to maintain power consumed by said lamp at any of a plurality of predetermined constant values; and

(g) changing said predetermined constant values to produce correspondingly changing constant light output values from said lamp.

48. The method of claim 47 wherein said step of varying said sustaining current includes a step of creating current pulses of variable widths.

49. The method of claim 48 further including a step of varying said current pulses of variable widths.

50. The method of claim 47 further including a step of automatically re-applying said starting voltage to said lamp to re-initiate said arc within said lamp when said arc of said lamp spontaneously extinguishes.

51. The method of claim 47 further including supplying a boost voltage to increase normal operating voltage to about twice its normal value when said arc is not struck.

52. The method of claim 48 wherein said step of varying said sustaining current to maintain power consumed by said lamp at any of a plurality of predetermined constant values includes setting a range of said constant values between 10 and 100 percent of rated light output of said lamp.

53. The method of claim 52 wherein said step of varying said sustaining current to maintain power consumed by said lamp includes a step of creating current pulses of variable widths.

54. The method of claim 53 further including a step of varying said current pulses of variable widths.

55. The method of claim 47 further including monitoring arc voltage and current of said lamp.

56. The method of claim 55 further including responding to changes in voltage-current characteristics of said lamp as said lamp ages by correspondingly changing voltage and current supplied to said lamp to compensate for said changes in said voltage-current characteristics of said lamp.

57. The method of claim 56 wherein said step of varying said sustaining current to maintain power consumed by said lamp at any of a plurality of predetermined constant values includes setting a range of said constant values between 10 and 100 percent of rated light output of said lamp.

58. The method of claim 56 further including steps of creating and controllably varying current pulses of variable widths.

59. The method of claim 55 further including:

(a) producing and buffering an attenuated voltage linearly related to said arc voltage;

(b) providing variable multiplication of said attenuated voltage to produce a multiplied voltage;

(c) adjusting said variable multiplication to maintain said multiplied voltage in predetermined relationship to operating wattage of said lamp;

(d) providing an adjustable dimming control signal voltage for controllably dimming said lamp;

(e) multiplying said dimming control signal voltage by said variable multiplication; and

(f) varying said arc current to maintain power of said lamp at a constant wattage level representing said adjustable dimming control signal voltage.

60. The method according to claim 59 wherein adjusting said variable multiplication to maintain said multiplied voltage in predetermined relationship to operating wattage of said lamp includes maintaining said multiplied voltage in linear relationship to said operating wattage of said lamp.