Thermochromic devices

• US 6,084,702 A
• Filed: 10/15/1998
• Issued: 07/04/2000
• Est. Priority Date: 10/15/1998
• Status: Expired due to Term

• Current Assignee: Pleotint LLC
• Original Assignee: Pleotint LLC
• Inventors: Byker, Harlan J., Ogburn, Paul H.
• Primary Examiner(s): Ben, Loha
• Application Number:
  US09/173,414
• Time in Patent Office: 628 Days
• Field of Search: 359/288, 359/289, 359/885, 359/890, 359/350, 359/359, 349/21, 349/161, 349/20, 252/583, 252/586, 252/589, 428/323, 428/324, 106/31.17
• US Class Current: 359/288
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10477 thermochromic
• CPC Class Codes: B32B 17/10678 comprising UV absorbers or stabilizers, e.g. antioxidants
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: B32B 17/10908 in liquid form
• CPC Class Codes: C03C 27/10 with the aid of adhesive specially adapted for that purpose
• CPC Class Codes: F24S 50/80 for controlling collection or absorption of solar radiation
• CPC Class Codes: G02F 1/0147 based on thermo-optic effects G02F1/132 takes precedence
• CPC Class Codes: Y02B 10/20 Solar thermal
• CPC Class Codes: Y02E 10/40 Solar thermal energy, e.g. solar towers
• CPC Class Codes: Y10T 428/25 Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles

Abstract

The invention is an energy efficient, thermochromic device for windows that allows sunlight or solar radiation into a building or structure when the ambient temperature is low and substantially blocks solar radiation when the ambient temperature is high, especially when sunlight is directly on the window. Additionally, the invention is a thermochromic device useful as variable transmission shutters for use in lenses or filters.

Claims

1. A thermochromic device comprising:

a light transmitting substrate;

at least one thermochromic material which changes reversibly from less light energy absorbing to more light energy absorbing as its temperature increases; and

at least one material with residual light energy absorbing character;

wherein the thermochromic material is present in the substrate or on a layer carried on the substrate and the material with residual light energy absorbing character may be the same or different than the thermochromic material and may be present in the same layer or in a different layer than the thermochromic material.

2. The device of claim 1 wherein the at least one material with residual light energy absorbing character is a thermochromic material.

3. The device of claim 1 wherein the at least one material with residual light energy absorbing character is a static light energy absorbing material.

4. The device of claim 1 wherein at least one static light energy absorbing material and at least one thermochromic material have residual light energy absorbing character.

5. The device of claim 1 wherein the material with residual light energy absorbing character absorbs 5 percent or more of the sunlight energy incident on the device.

6. The device of claim 1 wherein the material with residual light energy absorbing character absorbs 10 percent or more of the sunlight energy incident on the device.

7. The device of claim 1 wherein the material with residual light energy absorbing character absorbs sufficient sunlight energy to cause a 10°

C. or more temperature increase in the thermochromic material when the device is exposed to full sunlight.

8. The device of claim 1 wherein the material with residual light energy absorbing character absorbs sufficient sunlight energy to cause a 20°

C. or more temperature increase in the thermochromic material when the device is exposed to full sunlight.

9. The device of claim 1 wherein the thermochromic material reversibly changes from less light energy absorbing to more light energy absorbing over the temperature range of about 30°

to 90°

C.

10. The device of claim 1 wherein the thermochromic material is chosen from Reversacol Palatenate Purple, Reversacol Aqua Green, Reversacol Sea Green, Chroma Dye 37, Chroma Dye 88 and Chroma Dye 47.

11. The device of claim 1 wherein the thermochromic material is a mixture of Reversacol Palatenate Purple and Chroma Dye 88.

12. The device of claim 1 wherein the chroma of the device in full sunlight has a C*_ab value of less than 20.

13. The device of claim 1 wherein the thermochromic material is present in sufficient amount to decrease the solar energy transmission of said device by at least 35 percentage points.

14. The device of claim 1 wherein the device includes a barrier to UV light positioned between a source of UV light and the thermochromic material.

15. The device of claim 14 wherein the device includes a low-e layer.

16. The device of claim 1 wherein the device includes a barrier to UV light and SWV light positioned between a source of UV or SWV light and the thermochromic material.

17. The device of claim 1 wherein the device includes a low emissivity (low-e) layer wherein said low-e layer is positioned with respect to said thermochromic layer in said device such that said thermochromic layer resides between the low emissivity layer and incident sunlight.

18. The device of claim 17 wherein the low-e layer provides overcoating character.

19. The device of claim 1 wherein the device includes an overcoating layer positioned between a source of environmental contaminants and the thermochromic material.

20. The device of claim 1 wherein the substrate is tempered glass.

21. The device of claim 1 wherein the substrate has a non-infinite radius of curvature.

22. The device of claim 1 wherein the device includes an adhesion promoter.

23. The device of claim 1 wherein the device includes a transparent conducting layer in thermal contact with the thermochromic material for resistively heating the thermochromic material.

24. A thermochromic device comprising:

a light transmitting substrate;

at least one thermochromic material capable of reversibly increasing in light absorption as the temperature of the thermochromic material increases; and

at least one material capable of absorbing incident sunlight and causing a temperature increase in the thermochromic material when the device is exposed to sunlight wherein the thermochromic material is present in the substrate or on a layer carried on the substrate and the material capable of absorbing incident sunlight and causing a temperature increase in the thermochromic material may be the same or different than the thermochromic material and may be present in the same layer or in a different layer than the thermochromic material.

25. The device of claim 24 wherein the at least one material capable of absorbing incident sunlight and causing a temperature increase is a thermochromic material.

26. The device of claim 24 wherein the at least one material capable of absorbing incident sunlight and causing a temperature increase is a static light energy absorbing material.

27. The device of claim 24 wherein at least one static light energy absorbing material and at least one thermochromic material are capable of absorbing incident sunlight and causing a temperature increase.

28. The device of claim 24 wherein the at least one material capable of absorbing incident sunlight and causing a temperature increase absorbs 5 percent or more of the sunlight energy incident on the device.

29. The device of claim 24 wherein the at least one material capable of absorbing incident sunlight and causing a temperature increase absorbs 10 percent or more of the sunlight energy incident on the device.

30. The device of claim 24 wherein the at least one material capable of absorbing incident sunlight and causing a temperature increase absorbs sufficient sunlight energy to cause a 10°

C. or more temperature increase in the thermochromic material when the device is exposed to full sunlight.

31. The device of claim 24 wherein the at least one material capable of absorbing incident sunlight and causing a temperature increase absorbs sufficient sunlight energy to cause a 20°

C. or more temperature increase in the thermochromic material when the device is exposed to full sunlight.

32. The device of claim 24 wherein the thermochromic materials are capable of reversibly increasing in light absorption over the temperature range of about 30 to 90°

C.

33. The device of claim 24 wherein the thermochromic material is chosen from Reversacol Palatenate Purple, Reversacol Aqua Green, Reversacol Sea Green, Chroma Dye 37, Chroma Dye 88 and Chroma Dye 47.

34. The device of claim 24 wherein the thermochromic materials is a mixture of Reversacol Palatenate Purple and Chroma Dye 88.

35. The device of claim 24 wherein the chroma of the device in full sunlight has a C*_ab value of less than 20.

36. The device of claim 24 wherein the thermochromic materials are present in sufficient amount to decrease the solar energy transmission of said device by at least 35 percentage points.

37. The device of claim 24 wherein the device includes a barrier to UV light positioned between a source of UV light and the thermochromic material.

38. The device of claim 37 wherein the device comprises a low-e layer.

39. The device of claim 24 wherein the device includes a barrier to UV light and SWV light positioned between a source of UV or SWV light and the thermochromic material.

40. The device of claim 24 wherein the device includes a low emissivity (low-e) layer wherein said low-e layer is positioned with respect to said thermochromic layer in said device such that said thermochromic layer resides between the low emissivity layer and incident sunlight.

41. The device of claim 40 wherein the low-e layer provides overcoating character.

42. The device of claim 24 wherein the device includes an overcoating layer positioned between a source of environmental contaminants and the thermochromic material.

43. The device of claim 24 wherein the substrate is tempered glass.

44. The device of claim 24 wherein the substrate has a non-infinite radius of curvature.

45. The device of claim 24 wherein the device comprises an adhesion promoter.

46. A thermochromic window comprising:

a first light transmitting substrate;

a second light transmitting substrate;

at least one thermochromic material which changes reversibly from less light energy absorbing to more light energy absorbing as its temperature increases; and

at least one material with residual light energy absorbing character;

wherein the thermochromic material is present in the first substrate or on a layer carried on the first substrate and the material with residual light energy absorbing character may be the same or different than the thermochromic material and may be present in the same layer or in a different layer than the thermochromic material.

47. The window of claim 46 wherein the window includes a barrier to UV light positioned between a source of UV light and the thermochromic material.

48. The window of claim 46 wherein the window includes a barrier to UV light and SWV light positioned between a source of UV or SWV light and the thermochromic material.

49. The window of claim 46 wherein the window includes a low emissivity (low-e) layer wherein said low-e layer is positioned with respect to said thermochromic layer in said window such that said thermochromic layer resides between the low emissivity layer and incident sunlight.

50. The window of claim 46 wherein the substrates are in parallel, spaced apart relationship.

51. The window of claim 50 wherein the space between the substrates is evacuated.

52. The window of claim 50 wherein the space between the substrates is filled with gas.

53. The window of claim 52 wherein the gas includes krypton.

54. The window of claim 52 wherein the at least one thermochromic material is present in a layer on the side of the first substrate facing the space between the substrates and the window is installed in a structure with the first substrate facing the outside of said structure.

55. The window of claim 54 wherein the window includes a barrier to UV light between the outside surface of the first substrate and the layer comprising the at least one thermochromic material.

56. The window of claim 54 wherein the window includes a barrier to UV light and SWV light between the outside surface of the first substrate and the layer comprising the at least one thermochromic material.

57. The window of claim 54 wherein the window includes a low-e layer on the side of the first substrate facing the space between the substrates, said low-e layer being in contact with said space.

58. The window of claim 54 wherein the window includes a low-e layer on the side of the second substrate facing the space between the substrates.

59. The window of claim 49 wherein each of the substrates in the window includes a low-e layer.

60. The window of claim 46 wherein the at least one material with residual light energy absorbing character is a thermochromic material.

61. The window of claim 46 wherein the at least one material with residual light energy absorbing character is a static light energy absorbing material.

62. The window of claim 46 wherein the material with residual light energy absorbing character absorbs sufficient sunlight energy to cause a 10°

C. or more temperature increase in the thermochromic material when the device is exposed to full sunlight.

63. The window of claim 46 wherein the thermochromic material is chosen from Reversacol Palatenate Purple, Reversacol Aqua Green, Reversacol Sea Green, Chroma Dye 37, Chroma Dye 88 and Chroma Dye 47.

64. A thermochromic window comprising:

a first light transmitting substrate;

a second light transmitting substrate;

at least one thermochromic material capable of reversibly increasing in light absorption as the temperature of the thermochromic material increases; and

at least one material capable of absorbing incident sunlight and causing a temperature increase in the thermochromic materials present when the device is exposed to sunlight;

wherein the thermochromic material is present in the first substrate or on a layer carried on the first substrate and the material capable of absorbing incident sunlight and causing a temperature increase in the thermochromic material may be the same or different than the thermochromic material and may be present in the same layer or in a different layer than the thermochromic material.

65. The window of claim 64 wherein the window includes a barrier to UV light positioned between a source of UV light and the thermochromic material.

66. The window of claim 64 wherein the window includes a barrier to UV light and SWV light positioned between a source of UV or SWV light and the thermochromic material.

67. The window of claim 64 wherein the window includes a low emissivity (low-e) layer wherein said low-e layer is positioned with respect to said thermochromic layer in said window such that said thermochromic layer resides between the low emissivity layer and incident sunlight.

68. The window of claim 64 wherein the substrates are in parallel, spaced apart relationship.

69. The window of claim 68 wherein the space between the substrates is evacuated.

70. The window of claim 68 wherein the space between the substrates is filled with gas.

71. The window of claim 70 wherein the gas includes krypton.

72. The window of claim 68 wherein the at least one thermochromic material is present in a layer on the side of the first substrate facing the space between the substrates and the window is installed in a structure with the first substrate facing the outside of said structure.

73. The window of claim 72 wherein the window includes a barrier to UV light between the outside surface of the first substrate and the layer comprising the at least one thermochromic material.

74. The window of claim 72 wherein the window includes a barrier to UV light and SWV light between the outside surface of the first substrate and the layer comprising the at least one thermochromic material.

75. The window of claim 72 wherein the window includes a low-e layer on the side of the first substrate facing the space between the substrates, said low-e layer being in contact with said space.

76. The window of claim 72 wherein the window includes a low-e layer on the side of the second substrate facing the space between the substrates.

77. The window of claim 68 wherein each of the substrates in the window includes a low-e layer.

78. The window of claim 64 wherein the at least one material with residual light energy absorbing character is a thermochromic material.

79. The window of claim 64 wherein the at least one material with residual light energy absorbing character is a static light energy absorbing material.

80. The window of claim 64 wherein the material with residual light energy absorbing character absorbs sufficient sunlight energy to cause a 10°

C. or more temperature increase in the thermochromic material when the device is exposed to full sunlight.

81. The window of claim 64 wherein the thermochromic material is chosen from Reversacol Palatenate Purple, Reversacol Aqua Green, Reversacol Sea Green, Chroma Dye 37, Chroma Dye 88 and Chroma Dye 47.