Device and method for warning of vehicle battery deterioration

• US 6,091,325 A
• Filed: 09/24/1999
• Issued: 07/18/2000
• Est. Priority Date: 09/24/1999
• Status: Expired due to Fees

• Current Assignee: Battery Alert Ltd.
• Original Assignee: Battery Alert Ltd.
• Inventors: Yaffe, Yacob, Zur, Amos
• Primary Examiner(s): Lieu, Julie
• Application Number:
  US09/404,832
• Time in Patent Office: 298 Days
• Field of Search: 340/635, 340/636, 340/438, 340/309.15, 340/660, 340/661, 340/455, 324/384, 324/433
• US Class Current: 340/455
• CPC Class Codes: B60R 16/03 for supply of electrical power to vehicle subsystems or for circuit arrangements for charging batteries H02J7/00
• CPC Class Codes: H02J 2310/46 for ICE-powered road vehicles
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/14 for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle

Abstract

An improved device and corresponding method for warning of deterioration of a starter mechanism in which a motor is powered by a battery to start a combustion engine, prior to failure of the starter mechanism to enable starting of the engine. Featuring the addition of at least one noise and/or vibration sensor, at least one corresponding noise and/or vibration level tester, a logic circuit, and a delay mechanism, to a device and method including a timer responsive to activation of the starter mechanism to time a given time interval, a voltage level tester for measuring a voltage across the battery at the end of the given time interval, a counter for performing an incremental count of occasions on which the voltage is below a given level, and an alarm unit for providing a warning signal when the incremental count is greater than a given number. The logic circuit causes activation of the alarm unit to provide an additional warning signal of starter mechanism deterioration following engine turn-off, upon fulfillment of an `AND` logic operation by receiving (i) a first signal from the noise and/or vibration level tester less than a pre-determined threshold level indicating engine turn-off, and (ii) a delayed second signal from the counter that the incremental count is greater than the given number indicating sudden drop in battery voltage less than the given level following the given time interval. The delay mechanism enables proper synchronization of activation of the logic circuit and the alarm unit. A simpler embodiment has no counter, but includes a latch circuit for registering, storing, and sending to the logic circuit the delayed second signal of drop in battery voltage from the timer.

Claims

1. An improved device for warning of deterioration of a starter mechanism in which a motor is powered by a battery to start a combustion engine, featuring (a) a voltage level tester connected so as to measure a voltage across the battery, (b) a timer operatively connected to the voltage level tester so as to be actuated in response to a sudden drop in the voltage to time a given time interval, (c) a counter operatively connected to the timer so as to be actuated exclusively at the end of the given time interval, the counter further being associated with the voltage level tester so as to maintain an incremental count of occasions on which the voltage is less than a given level at the end of the given time interval, and (d) an alarm unit for providing a warning signal when the incremental count exceeds a given number, the improvement comprising:

(e) at least one engine characteristic sensor selected from the group consisting of engine noise sensors and engine vibration sensors operatively connected for sensing at least one engine characteristic selected from the group consisting of engine noise and engine vibration;

(f) at least one engine characteristic level tester selected from the group consisting of engine noise level testers and engine vibration level testers operatively connected so as to measure said at least one engine characteristic sensed by said at least one engine characteristic sensor and to compare said measurement to at least one corresponding pre-determined threshold level of said at least one engine characteristic for distinguishing between engine activation and engine non-activation, said engine non-activation including engine turn-off;

(g) a logic circuit operatively connected to said at least one engine characteristic level tester and to the alarm unit for performing at least one `AND` logic operation on a first signal received from said at least one engine characteristic level tester and on a delayed second signal received from the counter, said logic circuit upon completing a particular said `AND` logic operation actuates the alarm unit for providing an additional warning signal following said engine turn-off; and

(h) a delay mechanism operatively connected to the counter and to said logic circuit for effecting said delay of said delayed second signal sent from the counter to said logic circuit so as to effect actuation of the alarm unit for providing said additional warning signal following said engine turn-off.

2. The device of claim 1, wherein said at least one engine characteristic level tester measures said at least one engine characteristic as a function of time selected from the group consisting of a continuous function of time and a discontinuous function of time.

3. The device of claim 1, further comprising at least one temperature sensor associated with corresponding said at least one engine characteristic level tester for measuring ambient temperature in a vicinity of the engine, and wherein said engine characteristic level varies in relation to said ambient temperature.

4. The device of claim 1, wherein said particular `AND` logic operation performed by said logic circuit for said actuating the alarm unit for providing said additional warning signal following said engine turn-off is fulfilled by said logic circuit receiving said first signal from said at least one engine characteristic level tester registering said engine characteristic less than said pre-determined threshold level corresponding to said engine turn-off, and receiving said delayed second signal from the counter registering the incremental count of occasions exceeding the given number on which the voltage is less than the given level at the end of the given time interval.

5. The device of claim 1, wherein said additional warning signal is at least one said signal selected from the group consisting of an audio signal, a visual signal, and an electromagnetic signal.

6. An improved device for warning of deterioration of a starter mechanism in which a motor is powered by a battery to start a combustion engine, featuring (a) a voltage level tester connected so as to measure a voltage across the battery, (b) a timer operatively connected to the voltage level tester so as to be actuated in response to the voltage being less than a given level to time a given time interval, and (c) an alarm unit operatively connected to the timer so as to be actuated after the end of the given time interval for providing a warning signal, the improvement comprising:

(d) at least one engine characteristic sensor selected from the group consisting of engine noise sensors and engine vibration sensors operatively connected for sensing at least one engine characteristic selected from the group consisting of engine noise and engine vibration;

(e) at least one engine characteristic level tester selected from the group consisting of noise sensor level testers and vibration sensor level testers operatively connected so as to measure said at least one engine characteristic sensed by said at least one said sensor and to compare said measurement to at least one corresponding pre-determined threshold level of said at least one engine characteristic for distinguishing between engine activation and engine non-activation, said engine non-activation including engine turn-off;

(f) a logic circuit operatively connected to said at least one engine characteristic level tester and to the alarm unit for performing at least one `AND` logic operation on a first signal received from said at least one engine characteristic level tester and on a delayed second signal received from the timer, said logic circuit upon completing a particular said `AND` logic operation actuates the alarm unit for providing an additional warning signal following said engine turn-off;

(g) a latch circuit operatively connected to said logic circuit for storing said delayed second signal sent from the timer and for sending said delayed second signal to said logic circuit; and

(h) a delay mechanism operatively connected to the timer and to said latch circuit for effecting said delay of said delayed second signal sent from the timer to said latch circuit so as to effect said logic circuit actuating the alarm unit for providing said additional warning signal following said engine turn-off.

7. The device of claim 6, wherein said at least one engine characteristic level tester measures said at least one engine characteristic as a function of time selected from the group consisting of a continuous function of time and a discontinuous function of time.

8. The device of claim 6, further comprising at least one temperature sensor associated with corresponding said at least one engine characteristic level tester for measuring ambient temperature in a vicinity of the engine, and wherein said engine characteristic level varies in relation to said ambient temperature.

9. The device of claim 6, wherein said particular `AND` logic operation performed by said logic circuit for said actuating the alarm unit for providing said additional warning signal following said engine turn-off is fulfilled by said logic circuit receiving said first signal from said at least one engine characteristic level tester registering said engine characteristic less than said pre-determined threshold level corresponding to said engine turn-off, and receiving said delayed second signal from said latch circuit registering the voltage less than the given level at the end of the given time interval.

10. The device of claim 6, wherein said additional warning signal is at least one said signal selected from the group consisting of an audio signal, a visual signal, and an electromagnetic signal.

11. An improved method for warning of deterioration of a starter mechanism in which a motor is powered by a battery to start a combustion engine, featuring the steps of (a) sensing activation of the starter mechanism, (b) when a given time interval has elapsed since the activation, measuring a voltage across the battery, (c) maintaining an incremental count of the number of occasions on which the voltage is less than a given level at the end of the time interval, and (d) providing a warning signal when the incremental count exceeds a given number, the improvement comprising the steps of:

(e) sensing at least one engine characteristic selected from the group consisting of engine noise and engine vibration;

(f) measuring said at least one engine characteristic of the engine and comparing said at least one engine characteristic to at least one corresponding pre-determined threshold level of said engine characteristic for distinguishing between engine activation and engine non-activation, said engine non-activation including engine turn-off;

(g) performing at least one `AND` logic operation on a first signal corresponding to said at least one engine characteristic and on a delayed second signal corresponding to the incremental count; and

(h) upon completing a particular said `AND` logic operation, actuating the alarm unit for providing an additional warning signal following said engine turn-off.

12. The method of claim 11, wherein the step of measuring said at least one engine characteristic is performed as a function of time selected from the group consisting of a continuous function of time and a discontinuous function of time.

13. The method of claim 11, further comprising the step of measuring ambient temperature in a vicinity of the engine, whereby said engine characteristic level varies in relation to said ambient temperature.

14. The method of claim 11, wherein said particular `AND` logic operation performed by said logic circuit for said actuating the alarm unit for providing said additional warning signal following said engine turn-off is fulfilled by said logic circuit receiving said first signal from said at least one engine characteristic level tester registering said engine characteristic less than said pre-determined threshold level corresponding to said engine turn-off, and receiving said delayed second signal from the counter registering the incremental count of occasions exceeding the given number on which the voltage is less than the given level at the end of the given time interval.

15. The method of claim 11, wherein said additional warning signal is at least one said signal selected from the group consisting of an audio signal, a visual signal, and an electromagnetic signal.

16. An improved method for warning of deterioration of a starter mechanism in which a motor is powered by a battery to start a combustion engine, featuring the steps of (a) sensing activation of the starter mechanism, (b) when a given time interval has elapsed since the activation, measuring a voltage across the battery, and (c) providing a warning signal when the voltage is below a given level, the improvement comprising the steps of:

(d) sensing at least one engine characteristic selected from the group consisting of engine noise and engine vibration;

(e) measuring said at least one engine characteristic of the engine and comparing said at least one engine characteristic to at least one corresponding pre-determined threshold level of said engine characteristic for distinguishing between engine activation and engine non-activation, said engine non-activation including engine turn-off;

(f) performing at least one `AND` logic operation on a first signal corresponding to said at least one engine characteristic and on a delayed second signal sent from the timer at the end of the given time interval corresponding to the voltage being below the given level; and

(g) upon completing a particular said `AND` logic operation, actuating the alarm unit for providing an additional warning signal following said engine turn-off.

17. The method of claim 16, wherein the step of measuring said at least one engine characteristic is performed as a function of time selected from the group consisting of a continuous function of time and a discontinuous function of time.

18. The method of claim 16, further comprising the step of measuring ambient temperature in a vicinity of the engine, whereby said engine characteristic level varies in relation to said ambient temperature.

19. The method of claim 16, wherein said particular `AND` logic operation performed by said logic circuit for said actuating the alarm unit for providing said additional warning signal following said engine turn-off is fulfilled by said logic circuit receiving said first signal from said at least one engine characteristic level tester registering said engine characteristic less than said pre-determined threshold level corresponding to said engine turn-off, and receiving said delayed second signal from said latch circuit registering the voltage less than the given level at the end of the given time interval.

20. The method of claim 16, wherein said additional warning signal is at least one said signal selected from the group consisting of an audio signal, a visual signal, and an electromagnetic signal.