Resistance and charging monitor within a standby battery bank

• US 6,094,030 A
• Filed: 05/13/1999
• Issued: 07/25/2000
• Est. Priority Date: 05/13/1999
• Status: Expired due to Fees

• Current Assignee: Deltatee Enterprises Ltd.
• Original Assignee: Deltatee Enterprises Ltd.
• Inventors: Pineda, Julio F., Gunthorpe, Gary E., James, Donald E.
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US09/311,123
• Time in Patent Office: 439 Days
• Field of Search: 320/116, 320/118, 320/119, 320/132, 320/134, 320/135, 320/136, 320/DIG. 12, 320/DIG. 19, 320/FOR 147, 324/434, 340/635, 340/636, 429/90
• US Class Current: 320/116
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/54 Testing for continuity
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Apparatus and method are provided for measuring the series resistance of each individual cell of a battery bank for establishing the readiness of the batteries. The invention comprises a switch in series with a load, connected across each cell of the battery. An electronic switch momentarily imposes the load on the cell and the value of the current drawn from the battery and the voltage across it is measured with an A/D device. A controller directs a plurality of the switched loads on a plurality of cells. The A/D device and controller on each cell communicates their measurements to a remote host computer, preferably via an RF serial modem. The host computer calculates the internal resistance and provides alarm and other reporting functions. Further, as the measurement imposes a small energy drain on the cell, through independent adjustment of the frequency of measurement for each cell, over-charging of the individually cells can be equalized.

Claims

1. Apparatus for periodically and momentarily measuring the electrical resistance across each of two or more individual cells connected in series comprising:

two or more circuits, each circuit connected across an individual cell and having a load and a switch connected in series, each switch being operable between open and closed positions for alternately opening and closing the circuit for connecting the circuit'"'"'s load across the circuit'"'"'s individual cell respectively;

means for momentarily operating each circuit'"'"'s switch between the open and closed positions so that, when the circuit'"'"'s switch is in the closed position, current flows through the circuit'"'"'s load and through the circuit'"'"'s individual cell;

means for measuring the current flowing through each circuit; and

means for measuring the voltage across each individual cell when current is flowing through its respective circuit so that the individual cell'"'"'s electrical resistance is determinable using Ohm'"'"'s law.

2. The cell resistance measuring apparatus as recited in claim 1 wherein the switch is a transistor.

3. The cell resistance measuring apparatus as recited in claim 2 wherein:

the load is a resistor of known resistance; and

the current sensor is a sensor for measuring voltage across the known resistance of the resistor in the circuit.

4. The cell resistance measuring apparatus as recited in claim 2 wherein:

the load is of unknown resistance; and

the current sensor is a hall effect sensor for measuring current through the circuit.

5. The cell resistance measuring apparatus as recited in claim 2 wherein the means for momentarily operating a circuit'"'"'s switch between the open and closed positions is a controller for actuating the transistor.

6. The cell resistance measuring apparatus as recited in claim 5 wherein controller is a micro-computer.

7. The cell resistance measuring apparatus as recited in claim 6 further comprising:

a host-computer; and

means for digital communication between the micro-computer and the host-computer.

8. The cell resistance measuring apparatus as recited in claim 7 wherein the means for communicating between the micro-computer and the host-computer is a modem.

9. The cell resistance measuring apparatus as recited in claim 5 wherein the means for measuring the individual cell'"'"'s voltage and circuit current are provided for each individual cell, their respective measurements being multiplexed to the controller.

10. The cell resistance measuring apparatus as recited in claim 5 further comprising:

means for sequentially measuring the voltage and circuit current for each individual cell; and

one or more A/D converters for processing the measured voltage and circuit current for the controller.

11. The cell resistance measuring apparatus as recited in claim 10 wherein the sequential measurement means is a multiplexer controlled by the controller.

12. The cell resistance measuring apparatus as recited in claim 5 wherein the means for measuring the current through each circuit and the means for measuring the voltage across each cell individual are multiplexed to one or more A/D converters controlled by the controller.

13. The resistance measuring apparatus as recited in claim 5 further comprising:

means for determining the state of charge of each individual cell; and

means for determining the energy removed each cells circuit when connected so that the controller operates the switch for a higher charged individual cell at a higher frequency than that employed for other cells so as to draw more energy from the higher charged cell and thereby equalize the charge between individual cells.

14. The resistance measuring apparatus as recited in claim 13 wherein the micro-computer determines the frequency at which to operate each individual cell'"'"'s switch using the measured circuit current, cell voltage and elapsed time the switch remains in the closed position.

15. A method for determining the individual resistances of each of a plurality of battery cells comprising:

forming a circuit across each individual cell, each circuit having an electrical load and a switch in series;

selecting a circuit;

momentarily closing the switch in the selected circuit for passing current from the individual cell and through the load in the selected circuit;

measuring the current through the selected circuit;

measuring the voltage across the individual cell in the selected circuit so that measures of the resistance of the individual cell in the selected circuit can be established using the measured current and measured voltage;

opening the switch in the selected circuit; and

repeating the preceding steps for all cells.

16. The method as recited in claim 15 wherein the switch is a transistor.

17. The method as recited in claim 16 wherein a controller electronically opens and closes the switch.

18. The method as recited in claim 16 wherein a controller selects a circuit and electronically opens and closes the switch in the selected circuit.

19. The method as recited in claim 18 further comprising multiplexing the current and voltage measurements for the plurality cells to an A/D converter.

20. The method as recited in claim 19 further comprising:

establishing the state of overcharge of the individual cell in the selected circuit;

determining a frequency at which the momentary load can be introduced through the circuit to the individual cell so as to eliminate an overcharged state; and

momentarily closing the switch for the selected circuit at the determined frequency.

21. The method as recited in claim 20 wherein a micro-computer determines the switching frequency.

22. The method as recited in claim 21 further comprising communicating individual cell measurements to a host computer.

23. The method as recited in claim 22 wherein the individual cell measurements are communicated to the host computer via wireless transmission.

24. The method as recited in claim 23 wherein the wireless communication is accomplished with a serial radio modem.

25. Apparatus for periodically and momentarily measuring the electrical resistance across each of two or more individual cells connected in series comprising:

two or more circuits, each circuit connected across an individual cell and having a load and a transistor connected in series, each transistor being operable between open and closed positions for alternately opening its circuit and closing its circuit for connecting each load solely across each individual cell respectively;

a controller for momentarily operating each circuit'"'"'s transistor between the open and closed positions so that, when the transistor is in the closed position, current flows through the load and through the individual cell; and

means for measuring the current flowing solely through each circuit; and

means for measuring the voltage solely across each individual cell when current is flowing through its respective circuit so that the cell'"'"'s electrical resistance is determinable using Ohm'"'"'s law.

26. The cell resistance measuring apparatus as recited in claim 25 wherein the controller is a micro-computer.

27. The cell resistance measuring apparatus as recited in claim 26 further comprising:

a host-computer; and

means for digital communication between the micro-computer and the host-computer.

28. The cell resistance measuring apparatus as recited in claim 27 wherein the means for communicating between the micro-computer and the host-computer is a modem.

29. The cell resistance measuring apparatus as recited in claim 26 wherein the means for measuring the individual cell'"'"'s voltage and circuit current are provided for each individual cell, their respective measurements being multiplexed to the micro-computer.

30. The cell resistance measuring apparatus as recited in claim 26 further comprising:

means for sequentially measuring the voltage and circuit current for each individual cell; and

one or more A/D converters for processing the measured voltage and circuit current for the micro-computer.

31. The cell resistance measuring apparatus as recited in claim 30 wherein the sequential measurement means is a multiplexer controlled by the micro-computer.

32. The cell resistance measuring apparatus as recited in claim 26 wherein the means for measuring the current through each circuit and the means for measuring the voltage across each cell individual are multiplexed to one or more A/D converters controlled by the micro-computer.

33. The resistance measuring apparatus as recited in claim 26 further comprising:

means for determining the state of charge of each individual cell; and

means for determining the energy removed each cells circuit when connected so that the micro-computer operates the switch for a higher charged individual cell at a higher frequency than that employed for other cells so as to draw more energy from the higher charged cell and thereby equalize the charge between individual cells.

34. The resistance measuring apparatus as recited in claim 33 wherein the micro-computer determines the frequency at which to operate each individual cell'"'"'s switch using the measured circuit current, cell voltage and elapsed time the switch remains in the closed position.

35. A method for determining the individual resistances of each of a plurality of battery cells comprising:

forming a circuit across each individual cell, each circuit having an electrical load and a switch transistor in series;

selecting a circuit using a controller;

opening and closing the switch using the controller;

momentarily closing the switch in the selected circuit for passing current from the individual cell and through the load in the selected circuit;

measuring the current through the selected circuit;

measuring the voltage across the individual cell in the selected circuit so that measures of the resistance of the individual cell in the selected circuit can be established using the measured current and measured voltage;

opening the switch in the selected circuit; and

multiplexing the current and voltage measurements for the plurality cells to an A/D converter.

36. The method as recited in claim 35 further comprising:

establishing the state of overcharge of the individual cell in the selected circuit;

determining a frequency at which the momentary load can be introduced through the selected circuit so as to eliminate an overcharged state of the individual cell; and

momentarily closing the switch for the selected circuit at the determined frequency.

37. The method as recited in claim 36 wherein a micro-computer determines the switching frequency.

38. The method as recited in claim 37 further comprising communicating individual cell measurements to a host computer.

39. The method as recited in claim 38 wherein the individual cell measurements are communicated to the host computer via wireless transmission.

40. The method as recited in claim 39 wherein the wireless communication is accomplished with a serial radio modem.