Vapor recovery system accommodating ORVR vehicles

• US 6,095,204 A
• Filed: 10/14/1997
• Issued: 08/01/2000
• Est. Priority Date: 03/20/1996
• Status: Expired due to Fees

• Current Assignee: Healy Systems Incorporated
• Original Assignee: Healy Systems Incorporated
• Inventors: Healy, James W.
• Primary Examiner(s): Douglas, Steven O.
• Assistant Examiner(s): MAUST, TIMOTHY LEWIS
• Application Number:
  US08/949,372
• Time in Patent Office: 1,022 Days
• Field of Search: 141/206-229, 141/59, 141/98, 141/198, 141/302, 141/307, 141/308, 141/392, 141/DIG. 1
• US Class Current: 141/59
• CPC Class Codes: B67D 7/52 and provided with additional flow-controlling valve means
• CPC Class Codes: B67D 7/54 with means for preventing escape of liquid or vapour or for recovering escaped liquid or vapour B67D7/44 takes precedence

Abstract

A fuel dispensing nozzle for delivering fuel into a fuel tank by way of a fill pipe accommodates onboard refueling vapor recovery equipped vehicles by provision of vacuum and pressure relief for the vapor recovery conduit disposed in communication with the vapor conduit through an external surface of the fuel dispensing nozzle.

Claims

1. A fuel dispensing nozzle for delivering fuel into a fuel tank by way of a fill pipe, said nozzle comprising

a nozzle body,

a spout housing,

a spout extending from said spout housing,

a fuel conduit defined by said nozzle and leading to said spout,

a vapor conduit defined by said nozzle, said vapor conduit associated with said spout for withdrawing displaced vapors from the fuel tank being filled and transporting them to a remote vapor collection system,

a fuel valve for controlling flow of fuel through said fuel conduit,

a boot disposed about said spout and having a first closed end and a second open end, said second open end defined by a rim disposed for sealing engagement with a surface about a fuel tank fill pipe when said spout is inserted therein, said boot having a body portion defining a volume for receiving fuel vapor displaced from a fuel tank during delivery of fuel, said volume in communication with said vapor conduit,

vapor flow controlling means comprising a vapor flow control valve element disposed for movement within said vapor conduit relative to a valve seat defined by said conduit, and vapor flow control valve element positioning means comprising sealing means associated with said vapor flow control valve element, said sealing means having at least one surface exposed to fuel pressure in said fuel conduit, and,

for accommodating onboard refueling vapor recovery equipped vehicles, said fuel dispensing nozzle further comprising means for vacuum and pressure relief of said vapor recovery conduit disposed for communication of said vapor recovery conduit with an ambient region external of said nozzle through an external surface of said nozzle.

2. The fuel dispensing nozzle of claim 1, wherein said means for vacuum and pressure relief of said vapor recovery conduit comprises at least one aperture defined by said boot and in communication between said volume defined by said boot and a region external of said boot.

3. The fuel dispensing nozzle of claim 2, wherein said means for vacuum and pressure relief of said vapor recovery conduit comprises at least two apertures defined by said boot.

4. The fuel dispensing nozzle of claim 1 further comprising a vapor regulator valve in said vapor conduit operable in response to a predetermined first vapor pressure condition in said nozzle body, said vapor regulator valve comprising a diaphragm mounted in a chamber of said nozzle with a first surface facing a first region of said chamber defining a segment of said vapor conduit, said diaphragm adapted for movement between a first position blocking said vapor conduit and a second position removed from blocking said vapor conduit, and biasing means urging said diaphragm toward said second position, said diaphragm having a second surface facing a second region of said chamber, said nozzle further defining a vent linking said second region with an ambient region exterior of said nozzle.

5. The fuel dispensing nozzle of claim 4 wherein said vapor conduit and said second region are out of communication with each other in all operating positions of said diaphragm.

6. The fuel dispensing nozzle of claim 5 wherein said vapor flow regulator valve comprises an ORVR module in communication with said vapor conduit, said ORVR module comprising a body defining a chamber, a diaphragm mounted in said body and dividing said chamber into said first region defining a segment of said vapor conduit and said second region.

7. The fuel dispensing nozzle of claim 1, wherein said nozzle further comprises a vapor regulator valve in said vapor conduit operable in response to a predetermined first vapor pressure condition in said nozzle body, said vapor regulator valve comprising a diaphragm mounted in said nozzle with a first surface facing a first region defining a segment of said vapor conduit, said diaphragm adapted for movement between a first position blocking said vapor conduit and a second position removed from blocking said vapor conduit, and biasing means urging said diaphragm toward said second position, said diaphragm having a second surface facing a second region, said nozzle further defining a vent linking said second region with an ambient region exterior of said nozzle, and

said means for vacuum and pressure relief of said vapor recovery conduit comprises a vacuum and pressure relief valve disposed at a vacuum and pressure relief valve opening between said vapor conduit and an ambient region external of said nozzle, said vacuum and pressure relief valve comprising a vacuum and pressure relief valve element adapted for movement between a first position sealingly engaged upon a vacuum and pressure relief valve seat to block flow through said vacuum and pressure relief valve opening and a second position removed from engagement with said vacuum and pressure relief valve seat to permit flow through said vacuum and pressure relief valve opening for relief of vacuum or pressure in said vapor conduit respectively below a predetermined value or above a predetermined value, and means for urging said vacuum and pressure relief valve element toward said first position.

8. The fuel dispensing nozzle of claim 7, wherein said vacuum and pressure relief valve opening is defined through said diaphragm, said vacuum and pressure relief valve element being mounted to engage, in said first position, said first surface of said diaphragm.

9. The fuel dispensing nozzle of claim 8, wherein said vacuum and pressure relief valve further comprises means for displacing said vacuum and pressure relief valve element from said first position toward said second position under predetermined pressure conditions.

10. The fuel dispensing nozzle of claim 8 wherein said vacuum and pressure relief valve comprises an ORVR module in communication with said vapor conduit, said ORVR module comprising a body defining a chamber, said diaphragm being mounted in said body and dividing said chamber into said first region defining a segment of said vapor conduit and said second region.

11. A fuel dispensing nozzle for delivering fuel into a fuel tank by way of a fill pipe, said nozzle comprising

a nozzle body,

a spout housing,

a spout extending from said spout housing,

a fuel conduit defined by said nozzle and leading to said spout,

a vapor conduit defined by said nozzle, said vapor conduit associated with said spout for withdrawing displaced vapors from the fuel tank being filled and transporting them to a remote vapor collection system,

a fuel valve for controlling flow of fuel through said fuel conduit,

a boot disposed about said spout and having a first closed end and a second open end, said second open end defined by a rim disposed for sealing engagement with a surface about a fuel tank fill pipe when said spout is inserted therein, said boot having a body portion defining a volume for receiving fuel vapor displaced from a fuel tank during delivery of fuel, said volume in communication with said vapor conduit,

a vapor regulator valve in said vapor conduit operable in response to a predetermined first vapor pressure condition in said nozzle body, said vapor regulator valve comprising a diaphragm mounted in said nozzle with a first surface facing a first region defining a segment of said vapor conduit, said diaphragm adapted for movement between a first position blocking said vapor conduit and a second position removed from blocking said vapor conduit, and biasing means urging said diaphragm toward said second position, said diaphragm having a second surface facing a second region, said nozzle further defining a vent linking said second region with an ambient region exterior of said nozzle,

vapor flow controlling means comprising a vapor flow control valve element disposed for movement within said vapor conduit relative to a valve seat defined by said conduit, a vapor flow orifice between said vapor flow control valve element and said valve seat having an area variable with the position of said vapor flow control valve element, and vapor flow control valve element positioning means comprising sealing means associated with said vapor flow control valve element, said sealing means having at least one surface exposed to fuel pressure in said fuel conduit, and,

for accommodating onboard refueling vapor recovery equipped vehicles, said fuel dispensing nozzle further comprising means for vacuum and pressure relief of said vapor recovery conduit disposed for communication of said vapor recovery conduit with an ambient region external of said nozzle through an external surface of said nozzle.

12. The fuel dispensing nozzle of claim 11, wherein said means for vacuum and pressure relief of said vapor recovery conduit comprises at least one aperture defined by said boot and in communication between said volume defined by said boot and a region external of said boot.

13. The fuel dispensing nozzle of claim 12, wherein said means for vacuum and pressure relief of said vapor recovery conduit comprises at least two apertures defined by said boot.

14. The fuel dispensing nozzle of claim 11 wherein said vapor conduit and said second region are out of communication with each other in all operating positions of said diaphragm.

15. The fuel dispensing nozzle of claim 14 wherein said vapor flow regulator valve comprises an ORVR module in communication with said vapor conduit, said ORVR module comprising a body defining a chamber, a diaphragm mounted in said body and dividing said chamber into said first region defining a segment of said vapor conduit and said second region.

16. The fuel dispensing nozzle of claim 11, wherein said means for vacuum and pressure relief of said vapor recovery conduit comprises a vacuum and pressure relief valve disposed at a vacuum and pressure relief valve opening between said vapor conduit and an ambient region external of said nozzle, said vacuum and pressure relief valve comprising a vacuum and pressure relief valve element adapted for movement between a first position sealingly engaged upon a vacuum and pressure relief valve seat to block flow through said vacuum and pressure relief valve opening and a second position removed from engagement with said vacuum and pressure relief valve seat to permit flow through said vacuum and pressure relief valve opening for relief of vacuum or pressure in said vapor conduit respectively below a predetermined value or above a predetermined value, and

said nozzle further comprises means for urging said vacuum and pressure relief valve element toward said first position.

17. The fuel dispensing nozzle of claim 16, wherein said vapor and pressure relief valve opening is defined through said diaphragm, said vapor and pressure relief valve element being mounted to engage, in said first position, said first surface of said diaphragm.

18. The fuel dispensing nozzle of claim 17, wherein said vapor and pressure relief valve further comprises means for displacing said vapor and pressure relief valve element from said first position toward said second position under predetermined pressure conditions.

19. The fuel dispensing nozzle of claim 17 wherein said vacuum and pressure relief valve comprises an ORVR module in communication with said vapor conduit, said ORVR module comprising a body defining a chamber, said diaphragm being mounted in said body and dividing said chamber into said first region defining a segment of said vapor conduit and said second region.

20. A fuel dispensing nozzle for delivering fuel into a fuel tank by way of a fill pipe, said nozzle comprising

a nozzle body,

a spout housing,

a spout extending from said spout housing,

a fuel conduit defined by said nozzle and leading to said spout,

a vapor conduit defined by said nozzle, said vapor conduit associated with said spout for withdrawing displaced vapors from the fuel tank being filled and transporting them to a remote vapor collection system,

a fuel valve for controlling flow of fuel through said fuel conduit, and

means for connection of said vapor conduit to a source of uniform vacuum, and

a boot disposed about said spout and having a first closed end and a second open end, said second open end defined by a rim disposed for sealing engagement with a surface about a fuel tank fill pipe when said spout is inserted therein, said boot having a body portion defining a volume for receiving fuel vapor displaced from a fuel tank during delivery of fuel, said volume in communication with said vapor conduit,

vapor flow controlling means comprising a vapor flow control valve element disposed for movement within said vapor conduit relative to a valve seat defined by said conduit, a vapor flow orifice between said vapor flow control valve element and said valve seat having an area variable with the position of said vapor flow control valve element, said control valve element having a generally tapering body with a first end diameter and a second end diameter relatively greater than said first end diameter, said control valve element oriented in said orifice with said first end diameter disposed upstream of said second end diameter, and said valve seat defined in a downstream region of said vapor flow orifice adjacent said second diameter end when said valve element is in closed position, and vapor flow control valve element positioning means comprising sealing means associated with said vapor flow control valve element, said sealing means having at least one surface exposed to fuel pressure in said fuel conduit, and,

for accommodating onboard refueling vapor recovery equipped vehicles, said fuel dispensing nozzle further comprising means for vacuum and pressure relief of said vapor recovery conduit disposed for communication of said vapor recovery conduit with an ambient region external of said nozzle through an external surface of said nozzle.

21. The fuel dispensing nozzle of claim 20, wherein said means for vacuum and pressure relief of said vapor recovery conduit comprises at least one aperture defined by said boot and in communication between said volume defined by said boot and an region external of said boot.

22. The fuel dispensing nozzle of claim 21, wherein said means for vacuum and pressure relief of said vapor recovery conduit comprises at least two said apertures defined by said boot.

23. The fuel dispensing nozzle of claim 20 further comprising a vapor regulator valve in said vapor conduit operable in response to a predetermined first vapor pressure condition in said nozzle body, said vapor regulator valve comprising a diaphragm mounted in a chamber of said nozzle with a first surface facing a first region of said chamber defining a segment of said vapor conduit, said diaphragm adapted for movement between a first position blocking said vapor conduit and a second position removed from blocking said vapor conduit, and biasing means urging said diaphragm toward said second position, said diaphragm having a second surface facing a second region of said chamber, said nozzle further defining a vent linking said second region with an ambient region exterior of said nozzle.

24. The fuel dispensing nozzle of claim 23 wherein said vapor conduit and said second region are out of communication with each other in all operating positions of said diaphragm.

25. The fuel dispensing nozzle of claim 24 wherein said vapor flow regulator valve comprises an ORVR module in communication with said vapor conduit, said ORVR module comprising a body defining a chamber, a diaphragm mounted in said body and dividing said chamber into said first region defining a segment of said vapor conduit and said second region.

26. The fuel dispensing nozzle of claim 20, wherein said nozzle further comprises a vapor regulator valve in said vapor conduit operable in response to a predetermined first vapor pressure condition in said nozzle body, said vapor regulator valve comprising a diaphragm mounted in said nozzle with a first surface facing a first region defining a segment of said vapor conduit, said diaphragm adapted for movement between a first position blocking said vapor conduit and a second position removed from blocking said vapor conduit, and biasing means urging said diaphragm toward said second position, said diaphragm having a second surface facing a second region, said nozzle further defining a vent linking said second region with an ambient region exterior of said nozzle, and

said means for vacuum and pressure relief of said vapor recovery conduit comprises a vacuum and pressure relief valve disposed at a vacuum and pressure relief valve opening between said vapor conduit and an ambient region external of said nozzle, said vacuum and pressure relief valve comprising a vacuum and pressure relief valve element adapted for movement between a first position sealingly engaged upon a vacuum and pressure relief valve seat to block flow through said vacuum and pressure relief valve opening and a second position removed from engagement with said vacuum and pressure relief valve seat to permit flow through said vacuum and pressure relief valve opening for relief of vacuum or pressure in said vapor conduit respectively below a predetermined value or above a predetermined value;

and

means for urging said vacuum and pressure relief valve element toward said first position.

27. The fuel dispensing nozzle of claim 26, wherein said vapor and pressure relief valve opening is defined through said diaphragm, said vapor and pressure relief valve element being mounted to engage, in said first position, said first surface of said diaphragm.

28. The fuel dispensing nozzle of claim 27, wherein said vapor and pressure relief valve further comprises means for displacing said vapor and pressure relief valve element from said first position toward said second position under predetermined pressure conditions.

29. The fuel dispensing nozzle of claim 27 wherein said vacuum and pressure relief valve comprises an ORVR module in communication with said vapor conduit, said ORVR module comprising a body defining a chamber, said diaphragm being mounted in said body and dividing said chamber into said first region defining a segment of said vapor conduit and said second region.

30. An apparatus for dispensing fuel and detecting a vehicle having a vapor recovery system comprising:

a fuel dispenser configured to deliver fuel to a fuel tank of a vehicle;

a vapor recovery system having a vapor recovery path operatively associated with said fuel dispenser for removing fuel vapor expelled from the fuel tank of the vehicle during fueling operation and a vapor controller; and

a pressure sensor operatively associated with said fuel dispenser for sensing an increase in vacuum in said vapor recovery system, said increase in vacuum being associated with the vehicle working in opposition to said vapor recovery system for said fuel dispenser and providing a pressure signal to said vapor recovery controller.