Module for interconnecting two monopair lines

• US 6,099,343 A
• Filed: 10/19/1998
• Issued: 08/08/2000
• Est. Priority Date: 10/21/1997
• Status: Expired due to Fees

• Current Assignee: Pouyet SA (3M Company)
• Original Assignee: Pouyet SA (3M Company)
• Inventors: Fasce, Xavier, Bonvallat, Pierre
• Primary Examiner(s): Bradley, Paula
• Assistant Examiner(s): Gilman, Alexander
• Application Number:
  US09/174,824
• Time in Patent Office: 659 Days
• Field of Search: 439/412, 439/409, 439/402, 439/535, 439/188, 439/509, 439/505, 439/395, 379/399, 379/412, 200/51.1, 174/51
• US Class Current: 439/412
• CPC Class Codes: H01R 4/2433 one part of the base being movable to push the cable into the slot
• CPC Class Codes: H01R 9/2441 with built-in overvoltage protection
• CPC Class Codes: H04Q 1/028 Subscriber network interface devices
• CPC Class Codes: H04Q 1/116 lightning or EMI protection, e.g. shielding or grounding

Abstract

This invention relates to a module, made in one and the same piece, intended for interconnecting two monopair lines, typically two telephone or computer-related lines. It brings together in one module an alignment of three functional zones: a first functional zone of connection of the two "large wires" by I.D.C. and pusher with screw, a second functional zone comprising a test and possibly protection chamber closed by a cut-off lid, and a third functional zone comprising two I.D.C.'"'"'s for connection of the "small wires" and a connection pusher.

Claims

1. A module for interconnecting two monopair lines, namely an incoming line and an outgoing line, the monopair lines having electric wires having an insulating sheathing with respective ends, the module comprising:

insulation-displacing contacts to connect the respective ends of the sheathed electric wires of each of the two pairs, the two sheathed electric wires of one of the two lines defining small wires and the two sheathed electric wires of the other line defining large wires, the small wires having conductive cores with diameters smaller than corresponding conducting cores of the large wires;

a line cut-off device incorporated in the module,

wherein the line cut-off device is in the form of a test chamber having disposed therein an end of each of four test blades, each test blade coupled to a respective one of the insulation-displacing contacts, the test chamber being hermetically closed by a lid for line continuity or cut-off by interconnection of the test blades,

wherein a first pair of the insulation-displacing contacts corresponds to the large wires and a second pair of the insulation-displacing contacts corresponds to the small wires, the first and second pairs of insulation-displacing contacts respectively positioned on opposite sides of the test chamber;

wherein the first and second pairs of insulation-displacing contacts are operatively associated with corresponding first and second devices for receiving and forced introduction of the two large wires and the two small wires, respectively, into respective insulation-displacing slots of the first and second pairs of insulation-displacing contacts, the first device being on the same side of the chamber as the first pair of insulation-displacing contacts and the second device being on the same side of the chamber as the second pair of insulation-displacing contacts; and

wherein the first device comprises a screw for pushing the two large wires into the insulation-displacing slots of the first pair of insulation-displacing contacts.

2. The module of claim 1, wherein the second device for receiving and forced introduction of the small wires is a hand-actuated connection pusher.

3. The module of claim 1, wherein the module has tabs forming a slideway for fixation on a first rail, and at least one additional tab nearer one of said tabs than the other tab, so as to be able to alternatively mount this module on a second rail less wide than the first rail.

4. The module of claim 1 wherein the first device includes at least one end-of-stroke catch which not only ensures, by its clipping at the end of stroke, a solid positioning of the first device, but also, by the clacking sound made by such clipping, informs an assembler that the insulation-displacing connection is positively effected.

5. The module of claim 1 wherein the second device includes at least one end-of-stroke catch which not only ensures, by its clipping at the end of stroke, a solid positioning of the second device, but also, by the clacking sound made by such clipping, informs an assembler that the insulation-displacing connection is positively effected.

6. The module of claim 1, wherein the test chamber is arranged to receive, in a removable manner, an excess voltage protector.

7. The module of claim 6 further comprising insulating nippers wherein the excess voltage protector is retained in the insulating nippers, the insulating nippers comprising a gripping member which is flush with or projects beyond an opening of the test chamber when the excess voltage protector is positioned in the test chamber with the nippers, the nippers remaining in the test chamber with the excess voltage protector held by the nippers whereby the excess voltage protector can be extracted from the test chamber with the aid of the nippers.

8. The module of claim 1 wherein said lid includes a locking member which, when the first device is lifted by unscrewing the master actuation screw, the locking member renders the first device captive when the lid is closed.

9. The module of claim 8 wherein the locking member is constituted by at least one lateral catch.

10. The module of claim 1 further comprising at least one orifice for injection of a sealing gel or grease, the orifice being connected in the body of the module to at least one gel or grease injection channel, which at least terminate in the rear of two blind orifices for introduction of the two large wires and in the rear of two blind orifices for introduction of the two small wires, in order that these four blind orifices are filled with gel or grease via the rear of these blind orifices and not via their opening, which avoids the formation of air bubbles.

11. The module of claim 10, wherein, in order to avoid the gel or grease propagating, via one or more passages provided for the contacts located in the test chamber and bound, via a connection branch, each with a line connection insulation-displacing contact, the plastic body of the module is shaped at that spot or those spots for the angular flap of the connection branch at that spot to close the bottom of this passage and consequently oppose the passage of the gel or grease.

12. The module of claim 10 comprising a plurality of orifices for injection of gel or grease respectively towards said blind orifices, each orifice for injection of gel or grease coupled to a respective gel or grease injection circuit.

13. The module of claim 12, wherein, on the large wire side of the module, the gel or grease injection circuits ensure not only the injection of the gel or grease in the rear of the two blind orifices, but, via respective by-pass channels, the injection of the gel or grease along each insulation-displacing contact for receiving these large wires.

14. A module for interconnecting a first pair of insulated wires to a second pair of insulated wires, the module comprising:

a chamber including four terminals;

first and second pairs of insulation-displacing contacts, each insulation-displacing contact coupled to a corresponding one of the four terminals, the first pair of insulation-displacing contacts positioned on a first side of the chamber and the second pair of insulation-displacing contacts positioned on a second side of the chamber substantially opposite the first side;

first and second devices each having at least one opening for receiving the first and second pairs of insulated wires, respectively, wherein the first and second devices insert the first and second pairs of insulated wires into the first and second pairs of insulation-displacing contacts, respectively; and

a chamber lid having contacts for interconnecting the four terminals.

15. The module according to claim 14 further comprising:

an insulating nipper having a gripping member positioned toward an opening of the chamber; and

an excess voltage protector retained in the insulating nipper and positioned in the chamber, whereby the excess voltage protector may be removed from the chamber by pulling the gripping member.

16. The module according to claim 14 wherein the chamber lid includes a locking member which prevents removal of the first device when the chamber lid is closed.

17. The module according to claim 14 further comprising:

at least one injection orifice in the first side of the module coupled to respective rear openings of the pair of orifices for receiving the first pair of insulated wires; and

at least one injection orifice in the second side of the module coupled to respective rear openings of the pair of orifices for receiving the second pair of insulated wires.

18. The module according to claim 17 further comprising at least one by-pass channel coupling the at least one injection orifice in the first side of the module to the first pair of insulation-displacing contacts for injecting gel or grease along the first pair of insulation-displacing contacts.

19. A module for interconnecting two monopair lines, namely an incoming line and an outgoing line, the monopair lines having electric wires having an insulating sheathing with respective ends, the module comprising:

insulation-displacing contacts to connect the respective ends of the sheathed electric wires of each of the two pairs, the two sheathed electric wires of one of the two lines defining small wires and the two sheathed electric wires of the other line defining large wires, the small wires having conductive cores with diameters smaller than corresponding conducting cores of the large wires;

a line cut-off device incorporated in the module,

wherein the line cut-off device is in the form of a test chamber having disposed therein an end of each of four test blades, each test blade coupled to a respective one of the insulation-displacing contacts, the test chamber being hermetically closed by a lid for line continuity or cut-off by interconnection of the test blades,

wherein a first pair of the insulation-displacing contacts corresponds to the large wires and a second pair of the insulation-displacing contacts corresponds to the small wires, the first pair of insulation-displacing contacts positioned on a first side of the test chamber and the second pair of insulation-displacing contacts positioned on a second side of the test chamber opposite the first side;

wherein the first and second pairs of insulation-displacing contacts are operatively associated with corresponding first and second devices for receiving and forced introduction of the two large wires and the two small wires, respectively, into respective insulation-displacing slots of the first and second pairs of insulation-displacing contacts, the first device located on the same side of the chamber as the first pair of insulation-displacing contacts and receiving the two large wires in a first direction, the second device located on the same side of the chamber as the second pair of insulation-displacing contacts and receiving the small wires in a second direction substantially opposite the first direction.

20. A module according to claim 19 further comprising a screw for pushing the large wires into the insulation-displacing slots of the first pair of insulation-displacing contacts.

21. A module for interconnecting two monopair lines, namely an incoming line and an outgoing line, the monopair lines having electric wires having an insulating sheathing with respective ends, the module comprising:

insulation-displacing contacts to connect the respective ends of the sheathed electric wires of each of the two pairs, the two sheathed electric wires of one of the two lines defining small wires and the two sheathed electric wires of the other line defining large wires, the small wires having conductive cores with diameters smaller than corresponding conducting cores of the large wires;

a line cut-off device incorporated in the module,

wherein the line cut-off device is in the form of a test chamber having disposed therein an end of each of four test blades, each test blade coupled to a respective one of the insulation-displacing contacts, the test chamber being hermetically closed by a chamber lid having contacts for interconnecting the test blades when the chamber lid is in a closed position,

wherein a first pair of the insulation-displacing contacts corresponds to the large wires and a second pair of the insulation-displacing contacts corresponds to the small wires, the first and second pairs of insulation-displacing contacts respectively positioned on opposite sides of the test chamber;

wherein the first and second pairs of insulation-displacing contacts are operatively associated with corresponding first and second devices for receiving and forced introduction of the two large wires and the two small wires, respectively, into respective insulation-displacing slots of the first and second pairs of insulation-displacing contacts, the first device located on the same side of the chamber as the first pair of insulation-displacing contacts and the second device located on the same side of the chamber as the second pair of insulation-displacing contacts.

22. A module according to claim 21 further comprising a screw for pushing the large wires into the insulation-displacing slots of the first pair of insulation-displacing contacts.