Electrochromic mirrors having a signal light

• US 6,111,683 A
• Filed: 10/20/1998
• Issued: 08/29/2000
• Est. Priority Date: 04/02/1997
• Status: Expired due to Term

• Current Assignee: Gentex Corporation, Lucent Technologies Inc. (Nokia Corporation)
• Original Assignee: Gentex Corporation
• Inventors: Cammenga, David J., Forgette, Jeffrey A., Vander Zwaag, Scott W.
• Primary Examiner(s): Ben, Loha
• Application Number:
  US09/175,984
• Time in patent office: 679 Days
• Field of Search: 359/265, 359/267, 359/271, 359/604, 359/843, 359/839, 359/884, 359/589, 340/461, 340/468, 362/30, 362/494
• US Class Current: 359/267
• CPC Class Codes: B60Q 1/2665 on rear-view mirrors lighting devices for vehicle interior on or for rear-view mirrors B60Q3/258; rear-view mirror arrangements B60R1/02; mirror assemblies combined with lamps B60R1/1207; adaptations or arrangements of mirrors for use on cycles B62J29/00
• CPC Class Codes: B60R 1/088 using a cell of electrically changeable optical characteristic, e.g. liquid-crystal or electrochromic mirrors
• CPC Class Codes: B60R 1/1207 with lamps; with turn indicators
• CPC Class Codes: B60R 2001/1215 with information displays
• CPC Class Codes: B60R 2001/1223 with sensors or transducers
• CPC Class Codes: G02F 1/1533 structural features not otherwise provided for
• CPC Class Codes: H01L 51/529 Arrangements for heating or cooling

Abstract

An improved electrochromic rearview mirror assembly for motor vehicles is disclosed that includes a signal light mounted behind the electrochromic mirror. The electrochromic mirror has a signal light area formed in its reflective coating by removing a portion of the reflective coating and aligning the signal light with this signal light area. The portion removed is laser ablated to leave lines devoid of reflective material separated by lines of the reflective material. The signal light area may be formed in the reflective coating of the electrochromic mirror regardless of whether the reflective coating is applied to the rear or front surface of the rear element of the electrochromic mirror. If the reflective coating is applied to the front surface of the rear element (i.e., the third surface), the reflective material used is also electrically conductive so as to function as one of the electrodes for the electrochromic mirror. In this case, the remaining lines of reflective material in the signal light area are in electrical contact with the remaining reflective and conductive layer on the third surface. The reflective layer forms an integral electrode in contact with the electrochromic media, and may be a single layer of a highly reflective material or may comprise a series of coatings where the outer coating is a highly reflecting material.

Claims

1. A rearview mirror assembly for a vehicle comprising:

an electrochromic mirror including;

front and rear spaced elements, each having front and rear surfaces and being sealably bonded together in a spaced-apart relationship to define a chamber therebetween,

a layer of transparent conductive material disposed on said rear surface of said front element,

a reflector/electrode including at least one layer of a conductive reflector/electrode material disposed on said front surface of said rear element,

an electrochromic reversibly variable transmittance medium contained in said chamber in contact with said transparent conductive material and said reflector/electrode, and

a sensor area disposed within said reflector/electrode, said sensor area having regions containing reflector/electrode and regions substantially devoid of reflector/electrode; and

a sensor mounted behind said sensor area of said electrochromic mirror for sensing light transmitted through said electrochromic mirror, wherein said reflector/electrode material is effective to reflect light through said electrochromic medium and said front element when the light reaches said reflector/electrode after passing through said front element and said electrochromic medium.

2. The rearview mirror assembly as defined in claim 1, wherein the region of said sensor area that contains reflector/electrode provides current to reversibly vary the transmittance of said electrochromic medium, and said region devoid of said reflector/electrode allows light to reach said sensor.

3. The rearview mirror assembly as defined in claim 1, wherein said region containing reflector/electrode comprises about 50-70 percent of said sensor area and said region devoid of reflector/electrode comprises about 30-50 percent of said sensor area.

4. The rearview mirror assembly as defined in claim 1, wherein said region containing reflector/electrode is reflective and electrically conductive.

5. The rearview mirror assembly as defined in claim 1, wherein said region containing reflector/electrode includes a plurality of lines of conductive material that are separated by lines substantially devoid of conductive material.

6. The rearview mirror assembly as defined in claim 5, wherein said lines of conductive material and lines devoid of conductive material are vertical.

7. The rearview mirror assembly as defined in claim 5, wherein said lines of conductive material have a width of approximately 0.010 inch and said lines devoid of conductive material have a width of approximately 0.006 inch.

8. The rearview mirror assembly as defined in claim 1, wherein the coloration of the electrochromic medium proximate said sensor area is generally uniform with the coloration of the electrochromic medium in the remaining area of said electrochromic mirror.

9. The rearview mirror assembly as defined in claim 1, and further including a housing in which said electrochromic mirror and said sensor are mounted, said housing having a mounting member for mounting said housing to the exterior of a vehicle.

10. The rearview mirror assembly as defined in claim 1, and further including a housing in which said electrochromic mirror and said sensor are mounted, said housing having a mounting member for mounting said housing to the interior of a vehicle.

11. A rearview mirror assembly for a vehicle comprising:

electrochromic mirror including;

front and rear spaced elements, each having front and rear surfaces and being sealably bonded together in a spaced-apart relationship to define a chamber therebetween,

a layer of transparent conductive material disposed on said rear surface of said front element,

a reflector/electrode including at least one layer of a conductive reflector/electrode material disposed on said front surface of said rear element,

an electrochromic reversibly variable transmittance medium contained in said chamber in contact with said transparent conductive material and said reflector/electrode, and

a signal light area disposed within said reflector/electrode, said signal light area having regions containing reflector/electrode and regions substantially devoid of reflector/electrode; and

a signal light mounted behind said signal light area of said electrochromic mirror for selectively projecting light through said electrochromic mirror, wherein said reflector/electrode material is effective to reflect light through said electrochromic medium and said front element when the light reaches said reflector/electrode after passing through said front element and said electrochromic medium.

12. The rearview mirror assembly as defined in claim 11, wherein the region of said signal light area that contains reflector/electrode provides current to reversibly vary the transmittance of said electrochromic medium, and said region devoid of said reflector/electrode allows viewing of said signal light.

13. The rearview mirror assembly as defined in claim 11, wherein said region containing reflector/electrode comprises about 50-70 percent of said signal light area and said region devoid of reflector/electrode comprises about 30-50 percent of said signal light area.

14. The rearview mirror assembly as defined in claim 11, wherein said region containing reflector/electrode is reflective and electrically conductive.

15. The rearview mirror assembly as defined in claim 11, wherein said region containing reflector/electrode includes a plurality of lines of conductive material that are separated by lines substantially devoid of conductive material.

16. The rearview mirror assembly as defined in claim 15, wherein said lines of conductive material and lines devoid of conductive material are vertical.

17. The rearview mirror assembly as defined in claim 15, wherein said lines of conductive material have a width of approximately 0.010 inch and said lines devoid of conductive material have a width of approximately 0.006 inch.

18. The rearview mirror assembly as defined in claim 11, wherein the coloration of the electrochromic medium proximate said signal light area is generally uniform with the coloration of the electrochromic medium in the remaining area of said electrochromic mirror.

19. The rearview mirror assembly as defined in claim 11 and further including a housing in which said electrochromic mirror and said signal light are mounted, said housing having a mounting member for mounting said housing to the exterior of a vehicle.

20. The rearview mirror assembly as defined in claim 11 and further including:

a glare sensor area disposed within said reflector/electrode having regions containing reflector/electrode and regions substantially devoid of reflector/electrode; and

a glare sensor juxtaposed with said rear surface of said rear element and aligned with said glare sensor area,

wherein said reflector/electrode material is effective to reflect light through said electrochromic medium and said front element when the light reaches said reflector/electrode after passing through said front element and said electrochromic medium.

21. An outside rearview mirror assembly for a vehicle comprising:

an electrochromic mirror including;

front and rear spaced elements, each having front and rear surfaces and being sealably bonded together in a spaced-apart relationship to define a chamber therebetween,

a first layer of transparent conductive material disposed on said rear surface of said front element,

a second layer of transparent conductive material disposed on said rear surface of said front element,

an electrochromic reversibly variable transmittance medium contained in said chamber in contact with said first and second layers of transparent conductive material,

a reflective coating disposed on said rear surface of said rear element, and

a signal light area disposed within said reflective coating, said signal light area having regions containing reflective material and regions substantially devoid of reflective material; and

a signal light mounted behind said signal light area of said electrochromic mirror for selectively projecting light through said electrochromic mirror, wherein said reflective material is effective to reflect light through said electrochromic medium and said front and rear elements when said light reaches said reflective material after passing through said front element, said electrochromic medium, and said rear element.

22. The rearview mirror assembly as defined in claim 21, wherein said region devoid of said reflective material allows viewing of said signal light.

23. The rearview mirror assembly as defined in claim 21, wherein said region containing reflective material comprises about 50-70 percent of said signal light area and said region devoid of reflective material comprises about 30-50 percent of said signal light area.

24. The rearview mirror assembly as defined in claim 21, wherein said region containing reflective material includes a plurality of lines of reflective material that are separated by lines substantially devoid of reflective material.

25. The rearview mirror assembly as defined in claim 24, wherein said lines of reflective material and lines devoid of reflective material are vertical.

26. The rearview mirror assembly as defined in claim 24, wherein said lines of reflective material have a width of approximately 0.010 inch and said lines devoid of reflective material have a width of approximately 0.006 inch.

27. A rearview mirror assembly for a vehicle comprising:

a mirror including a transparent substrate, a reflective coating formed on a surface of said substrate, and a partially transmissive/reflective area disposed within said reflective coating, said partially transmissive/reflective area having regions containing reflective material and regions substantially devoid of reflective material; and

a light source mounted behind said partially transmissive/reflective area of said mirror for selectively projecting light through said mirror, wherein said reflective material is effective to reflect light through said substrate when said light reaches said reflective material after passing through said substrate.

28. The rearview mirror assembly as defined in claim 27, wherein said light source is a signal light.

29. The rearview mirror assembly as defined in claim 27, wherein said light source is an information display.

30. The rearview mirror assembly as defined in claim 27, wherein said light source is an indicator light.

31. The rearview mirror assembly as defined in claim 27, wherein said mirror further includes an electrochromic medium.

32. The rearview mirror assembly as defined in claim 27, wherein said region devoid of said reflective material allows viewing of said light source.

33. The rearview mirror assembly as defined in claim 27, wherein said region containing reflective material comprises about 50-70 percent of said area and said region devoid of reflective material comprises about 30-50 percent of said area.

34. The rearview mirror assembly as defined in claim 27, wherein said region containing reflective material includes a plurality of lines of reflective material that are separated by lines substantially devoid of reflective material.

35. The rearview mirror assembly as defined in claim 34, wherein said lines of reflective material and lines devoid of reflective material are vertical.

36. The rearview mirror assembly as defined in claim 34, wherein said lines of reflective material have a width of approximately 0.010 inch and said lines devoid of reflective material have a width of approximately 0.006 inch.

37. The rearview mirror assembly as defined in claim 27 and further including a housing in which said electrochromic mirror and said light source are mounted, said housing having a mounting member for mounting said housing to the exterior of a vehicle.

38. The rearview mirror assembly as defined in claim 27 and further including a housing in which said electrochromic mirror and said light source are mounted, said housing having a mounting member for mounting said housing to the interior of a vehicle.

39. A rearview mirror assembly for a vehicle comprising:

a housing for mounting to a vehicle;

a mirror mounted in said housing and including a transparent substrate, a reflective coating formed on a surface of said substrate, and a partially transmissive/reflective area disposed within said reflective coating, said partially transmissive/reflective area having regions containing reflective material and regions substantially devoid of reflective material; and

a light source mounted in said housing behind said partially transmissive/reflective area of said mirror for selectively projecting light through said mirror, wherein said reflective material is effective to reflect light through said substrate when said light reaches said reflective material after passing through said substrate, and said regions devoid of said reflective material allow light from said light source to be transmitted through said mirror.

40. The rearview mirror assembly as defined in claim 39, wherein said light source is a signal light.

41. The rearview mirror assembly as defined in claim 39, wherein said regions containing reflective material include a plurality of lines of reflective material that are separated by lines substantially devoid of reflective material.

42. The rearview mirror assembly as defined in claim 39, wherein said regions containing reflective material include a plurality of circles of reflective material that are separated by said regions substantially devoid of reflective material.

43. The rearview mirror assembly as defined in claim 39, wherein said regions devoid of reflective material include a plurality of circular apertures formed in the reflective material.

44. The rearview mirror assembly as defined in claim 39, wherein said housing having a mounting member for mounting said housing to the exterior of a vehicle.