Fluid heater

• US 6,118,111 A
• Filed: 11/05/1998
• Issued: 09/12/2000
• Est. Priority Date: 03/15/1996
• Status: Expired due to Fees

• Current Assignee: BBMR Limited
• Original Assignee: BBMR Limited
• Inventors: McCallum, Bruce Clinton, Nixon, Mark Arthur, Price, Nigel Brent, Fright, William Richard
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): PWU, JEFFREY C
• Application Number:
  US09/142,833
• Time in Patent Office: 677 Days
• Field of Search: 219/629, 219/630, 219/631, 219/632, 219/660, 219/672, 219/438, 219/772
• US Class Current: 219/629
• CPC Class Codes: F24H 1/101 using electric energy supply
• CPC Class Codes: H05B 6/108 for heating a fluid
• CPC Class Codes: H05B 6/365 using supplementary conductive or ferromagnetic pieces

Abstract

An inductive fluid heater is constructed from two concentric tubular members forming a fluid chamber therebetween. Fluid is supplied into the chamber by way of a manifold at each end of the concentric tubular members. A heating device is located within the chamber where the heating device is in the form of a shorted secondary coil of a transformer. The shorted secondary coil is in the form of a conductive tube. The transformer further includes a primary coil, a central core and a plurality of side cores to form a continuous constrained flux path. The central core surrounded by the primary coil is inserted into the inner concentric tubular member of the fluid heater. The primary coil may be powered by an AC high frequency supplier. Potential applications include fluid heating in general, particularly medical applications where blood, plasma and the like are required to be heated at high flows rates and under highly controlled conditions.

Claims

1. A fluid heater comprising:

two concentric tube members forming a chamber therebetween;

a manifold at each end of said concentric tube members, said manifolds adapted to provide substantially uniform flow of a liquid through the chamber; and

one or more heating means located within the chamber, the heating means incorporates corrugations running substantially parallel to the longitudinal axis of the fluid heater wherein the heating means is adapted to constitute a shorted secondary coil in a transformer.

2. A fluid heater as claimed in claim 1 wherein the heating means comprises a conductive tube.

3. A fluid heater as claimed in claim 2 wherein the dimensions of the conductive tube and the chamber are such that two concentric volumes are formed between the three concentric tubes.

4. A fluid heater as claimed in claim 1 wherein the conductive tube and concentric tube members are in the form of cylinders.

5. A fluid heater as claimed in claim 1 wherein the concentric tubes and heating element are closely spaced so as to reduce the required priming volume of the chamber and to maximise the proportion of the fluid in direct contact with the element.

6. A fluid heater as claimed in claim 1 wherein the fluid heater incorporates one or more temperature sensors located so that the temperature of the liquid flowing through the liquid heater may be monitored.

7. A fluid heater as claimed in claim 1 wherein the temperature sensors are infra-red temperature sensors.

8. A fluid heater as claimed in claim 7 wherein the concentric cylinders are adapted to accommodate the function and location of the infra-red sensors.

9. A fluid heater as claimed in claim 7 wherein the concentric cylinders are formed from a material which allows measurement of the temperature by means of infra-red sensors located proximate the concentric cylinders.

10. A fluid heater as claimed in claim 1 wherein the fluid heater incorporates a first infra-red sensor located proximate the first inlet port and a second infra-red sensor located proximate the second port, said port adapted to allow the function and location of said infra-red sensors.

11. A fluid heater as claimed in claim 1 wherein the one or more heating means is inductively coupled by a coupling to a primary winding, forming a transformer.

12. A fluid heater as claimed in claim 1 wherein said coupling comprises inserting a core of a transformer surrounded by a primary winding through the centre of fluid heater substantially parallel with the liquid heater longitudinal axis heating element.

13. A fluid heater as claimed in claim 1 wherein the core of the transformer is coupled to one or more transformer arms thereby forming a continuous constrained flux path through the transformer.

14. A fluid heater as claimed in claim 1 wherein the alternating primary current is high frequency, thus allowing the transformer core to be smaller, lighter and the number of primary turns to be fewer for a given design.