Dual drain outlet box

• US 6,125,881 A
• Filed: 04/12/1999
• Issued: 10/03/2000
• Est. Priority Date: 04/12/1999
• Status: Expired due to Term

• Current Assignee: LSP Products Group Incorporated (NCH Corporation)
• Original Assignee: LSP Products Group Incorporated (NCH Corporation)
• Inventors: Hobbs, Billy J., Mitchell, Jerry P., Crisman, Charles T., Mulvey, Philip A., Howe, Sam H.
• Primary Examiner(s): Chambers, A. Michael
• Assistant Examiner(s): McShane, Thomas L.
• Application Number:
  US09/290,359
• Time in Patent Office: 540 Days
• Field of Search: 137/360, 4/287, 4/191, 312/229, 312/242
• US Class Current: 137/360
• CPC Class Codes: D06F 37/42 Safety arrangements, e.g. for stopping rotation of the receptacle upon opening of the casing door
• CPC Class Codes: D06F 39/08 Liquid supply or discharge arrangements supply of soap or other washing agents D06F39/02
• CPC Class Codes: E03C 1/021 Devices for positioning or connecting of water supply lines connection to the tap body E03C1/0403
• CPC Class Codes: Y10T 137/698 Wall

Abstract

Improved outlet boxes are provided for installation in a wall to connect water supply lines and drain lines to the corresponding lines from an appliance. Molded plastic outlet boxes having dual drains; left-to-right reversibility; adaptability to multiple drain and inlet line configurations, including top, bottom and side inlets; inclined bottom walls with gutters and removable webs facilitating drainage; and rear walls with recesses accommodating flushable water supply line connections are disclosed. Dual drain connectors adapted to combine the flows from dual drain outlets into a single drain pipe and knock-outs with downwardly extending, elongated tabs are also disclosed.

Claims

1. A molded, reversible, plastic outlet box installable in a wall recess for use in connecting water supply valves and drain lines of appliances to in-wall plumbing, said box comprising:

integrally molded top, bottom, left side, right side and back walls; and

a plurality of laterally spaced port positions disposed in the bottom wall, including at least two supply valve port positions and at least two drain outlet port positions;

a plurality of laterally spaced port positions disposed in the top wall, including at least two supply valve port positions and at least two drain outlet port positions, with each supply valve port position in the top wall being disposed directly opposite a supply valve port position in the bottom wall and each drain outlet port position in the top wall being disposed directly opposite a supply valve port position in the bottom wall; and

each port position having at least one molded knockout disk disposed therein for selective removal during installation of the box.

2. The outlet box of claim 1 wherein the top wall and bottom wall each have an inwardly facing surface and an outwardly facing surface, and wherein the outwardly facing surfaces of both the top wall and bottom wall further comprise a molded cylindrical flange projecting outwardly from the wall, each molded cylindrical flange being coaxially aligned with a drain outlet port position in the same wall.

3. The outlet box of claim 1 wherein each supply valve port position comprises a molded knockout disk surrounded by a plurality of concentric, circumferentially extending grooves of increasing diameter, said grooves defining optional shear locations for the selective removal of a disk of the desired diameter.

4. The outlet box of claim 1 wherein at least one port position in the bottom wall is located on a surface that is elevated in relation to the remainder of the bottom wall.

5. The outlet box of claim 1 wherein at least one port position in the top wall is located on a surface extending downwardly from the top wall.

6. The outlet box of claim 1 wherein the top wall and the bottom wall each comprise three supply valve port positions.

7. The outlet box of claim 1 wherein the top wall and the bottom wall each comprise two drain outlet port positions.

8. The outlet box of claim 1 wherein at least two supply valve port positions are disposed adjacent to each other on a surface elevated above the drain outlet ports.

9. The outlet box of claim 1 wherein the top and bottom walls each comprise a forwardly facing edge having an integrally molded gutter extending laterally across at least part of the box between the side walls, the gutter defining a step adjacent to at least one drain outlet port position, the drain outlet port position having a knockout disk disposed therein, the knockout disk having an integrally molded, elongated tab projecting into the step that is removable together with the knockout disk to create a slot communicating between the drain outlet port and the gutter.

10. The outlet box of claim 1 in combination with a Y-connector attachable to the cylindrical flanges projecting outwardly from two drain outlet port positions in the bottom wall.

11. The outlet box of claim 1 in combination with a funnel connector attachable to the cylindrical flanges projecting outwardly from two adjacent drain outlet port positions in the bottom wall.

12. The outlet box of claim 1 wherein at least one side wall further comprises at least one molded knockout disk disposed therein for selective removal during installation of the box.

13. The outlet box of claim 1 wherein the back wall further comprises at least one molded knockout disk disposed therein for selective removal during installation of the box.

14. A molded plastic outlet box installable in a wall recess for use in connecting water supply valves and drain lines of appliances to in-wall plumbing, said box comprising:

integrally molded top, bottom, left side right side and back walls, each wall having an inwardly facing surface and an outwardly facing surface; and

a plurality of laterally spaced port positions disposed in the bottom wall, including at least two supply valve port positions and at least two drain outlet port positions comprising two adjacent outlet port positions surrounded by a common flange member that is integrally molded and projects outwardly from the outwardly facing surface of the bottom wall.

21. The outlet box of claim 14 in combination with a funnel connector attachable to the flange projecting outwardly from two adjacent drain outlet port positions in the bottom wall.

15. A molded plastic outlet box installable in a wall recess for use in connecting water supply valves and drain lines of appliances to in-wall plumbing, said box comprising:

integrally molded top, bottom, left side, right side and back walls, each wall having an inwardly facing surface and an outwardly facing surface;

a plurality of laterally spaced port positions disposed in the bottom wall, including at least two supply valve port positions and at least two drain outlet port positions, wherein each drain outlet port position is surrounded by a separate flange member that is integrally molded and projecting outwardly from the outwardly facing surface of the bottom wall; and

laterally extending, outwardly projecting, reinforcing bosses disposed between separate flange members.

16. The outlet box of claim 15 wherein the flange members are cylindrical and the bosses are tangentially aligned with the flange members.

17. The outlet box of claim 16 wherein the bosses are parallel to each other.

18. A molded plastic outlet box installable in a wall recess for use in connecting water supply valves and drain lines of appliances to in-wall plumbing, said box comprising:

integrally molded top, bottom, left side, right side and back walls, each wall having an inwardly facing surface and an outwardly facing surface; and

a plurality of laterally spaced port positions disposed in the bottom wall, including at least two supply valve port positions and at least two drain outlet port positions;

each drain outlet port position being surrounded by an integrally molded flange member projecting outwardly from the outwardly facing surface of the bottom wall;

wherein the bottom wall comprises a forwardly facing edge having an integrally molded gutter extending laterally across at least part of the box between the side walls, the gutter defining a step adjacent to at least one drain outlet port position, the drain outlet port position having a knockout disk disposed therein, the knockout disk having an integrally molded, elongated tab projecting into the step that is removable together with the knockout disk to create a slot communicating between the drain outlet port and the gutter.

19. A molded plastic outlet box installable in a wall recess for use in connecting water supply valves and drain lines of appliances to in-wall plumbing, said box comprising:

integrally molded top, bottom, left side, right side and back walls, each wall having an inwardly facing surface and an outwardly facing surface; and

a plurality of laterally spaced port positions disposed in the bottom wall, including at least two supply valve port positions and at least two drain outlet port positions;

each drain outlet port position being surrounded by a separate, integrally molded flange member projecting outwardly from the outwardly facing surface of the bottom wall;

in combination with a Y-connector attachable to the flanges projecting outwardly from two drain outlet port positions in the bottom wall.

20. A molded plastic outlet box installable in a wall recess for use in connecting water supply valves and drain lines of appliances to in-wall plumbing, said box comprising:

integrally molded top, bottom, left side, right side and back walls, each wall having an inwardly facing surface and an outwardly facing surface; and

a plurality of laterally spaced port positions disposed in the bottom wall, including at least two supply valve port positions and at least two drain outlet port positions;

each drain outlet port position being surrounded by a separate, integrally molded flange member projecting outwardly from the outwardly facing surface of the bottom wall;

in combination with a funnel connector attachable to the flanges projecting outwardly from two adjacent drain outlet port positions in the bottom wall.

22. A molded plastic outlet box installable in a wall recess for use in connecting water supply valves and drain lines of appliances to in-wall plumbing, said box comprising:

integrally molded top, bottom, left side, right side and back walls, each wall having an inwardly facing surface and an outwardly facing surface; and

a plurality of laterally spaced port positions disposed in the bottom wall, including at least two supply valve port positions and at least two drain outlet port positions;

each drain outlet port position being surrounded by an integrally molded flange member projecting outwardly from the outwardly facing surface of the bottom wall;

wherein the back wall further comprises at least one molded knockout disk disposed therein for selective removal during installation of the box.

23. A molded plastic outlet box installable in a wall recess for use in connecting water supply valves and drain lines of appliances to in-wall plumbing, said box comprising:

integrally molded top, bottom, left side, right side and back walls;

at least one drain outlet port position disposed in the bottom wall and having a knockout disk disposed therein;

the bottom wall further comprising a forwardly facing edge having an integrally molded gutter extending laterally across at least part of the box between the side walls, the gutter defining a step adjacent to the at least one drain outlet port position;

the knockout disk having an integrally molded, elongated tab projecting into the step that is removable together with the knockout disk to create a slot communicating between the drain outlet port and the gutter.

24. A molded plastic outlet box installable in a wall recess for use in connecting water supply valves and drain lines of appliances to in-wall plumbing, said box comprising:

integrally molded top, bottom, left side, right side and back walls, at least a portion of said bottom wall extending forwardly away from the back wall and being downwardly inclined;

dual drain outlet port positions disposed in the inclined bottom wall, each drain port position having a knockout disk disposed therein; and

the knockout disk in each drain port position having an upwardly facing protrusion, the protrusion being graspable for selective removal of the knockout disk from the drain port.

25. The molded plastic outlet box of claim 24 wherein each drain port position has an inside diameter and wherein each drain port knockout disk is too large to pass through that inside diameter.

26. The molded plastic outlet box of claim 24 wherein the bottom wall further comprises a forwardly facing edge having a unitarily molded gutter extending laterally across at least part of the box between the side walls, the gutter defining a step adjacent to at least one drain outlet port position;

and

the step having at least one tab removable following removal of the knockout disk at said drain outlet port position to establish fluid communication between the gutter and the drain outlet port.

27. A molded, plastic outlet box installable in a recess of predetermined depth within the wall of a structure for use in connecting water supply valves and drain lines of appliances to in-wall plumbing, said box comprising:

integrally molded top, bottom, left side, right side and back walls;

a plurality of laterally spaced port positions disposed in the bottom wall, including at least two drain outlet port positions;

the back wall having at least one forwardly disposed section creating at least one rearwardly facing recess in the box; and

a plurality of spaced inlet ports located in the forwardly disposed section of the back wall;

the rearwardly facing box recess having sufficient clearance to permit the attachment of water supply lines through said back wall of the box without exceeding the predetermined depth of the recess in the wall of said structure.

28. The molded, plastic outlet box of claim 27 wherein the back wall comprises at least one rearwardly facing recess traversing the box horizontally.

29. The molded, plastic outlet box of claim 27 wherein the back wall comprises at least one rearwardly facing recess traversing the box vertically.

30. The molded, plastic outlet box of claim 27 wherein the back wall comprises rearwardly facing recesses traversing the box both horizontally and vertically.