Magnetically-retained armature retainer for electrical switches

• US 6,137,387 A
• Filed: 01/10/2000
• Issued: 10/24/2000
• Est. Priority Date: 01/10/2000
• Status: Expired due to Term

• Current Assignee: Memtron Technologies Co. (Transdigm Group Incorporated)
• Original Assignee: Duraswitch Industries Incorporated
• Inventors: Van Zeeland, Anthony J.
• Primary Examiner(s): Donovan, Lincoln
• Assistant Examiner(s): BARRERA, RAMON M
• Application Number:
  US09/480,606
• Time in Patent Office: 288 Days
• Field of Search: 335/177-179, 335/205-208
• US Class Current: 335/205
• CPC Class Codes: H01H 1/16 by rolling; by wrapping; Roller or ball contacts
• CPC Class Codes: H01H 3/08 Turn knobs
• CPC Class Codes: H01H 36/00 Switches actuated by change of magnetic field or of electric field, e.g. by change of relative position of magnet and switch, by shielding
• CPC Class Codes: H01H 9/04 Dustproof, splashproof, drip-proof, waterproof, or flameproof casings

Abstract

An armature retainer for a magnetic switch retains an armature adjacent an internal surface of a carrier sheet with electrodes thereon forming switch contacts. The retainer includes a polishing pad, a backing layer and openings for the armature to reside therein. Both the armature and the retainer are adhered to the carrier surface by a magnet attraction. One or more magnets are carried in a rotor mounted on the external side of the carrier surface for rotary, linear or complex motion. When a user manipulates a knob attached to the rotor, the magnets rotate the armature and the armature retainer. The polishing pad cleans particles from the carrier surface as the retainer rotates. A shaft receiving opening may be used to tend to keep the armature retainer centered. Grooves embedded in the polishing pad surface are used to collect larger deposits.

Claims

1. An electrical switch, comprising:

a carrier having first and second surfaces;

a set of electrodes disposed on one of said carrier surfaces and defining at least one set of electrodes;

an actuator comprising an electrically conductive armature disposed on said one of the carrier surfaces, and a coupler movably mounted on the other of the carrier surfaces, one of the coupler and armature being a permanent magnet and the other being made of magnetic material such that the armature is normally held in engagement with said one surface of the carrier by the magnetic attraction between the coupler and armature, movement of the coupler causing corresponding movement of the armature relative to the electrodes; and

an armature retainer for holding the armature adjacent said one of the carrier surfaces, the armature retainer being movably mounted on said one of the carrier surfaces and magnetically attracted to the coupler.

2. The switch of claim 1 wherein the armature retainer includes one or more openings therein for receiving the armature.

3. The switch of claim 2 wherein the openings receive a counter balance opposite the armature.

4. The switch of claim 2 wherein said openings are defined by a bore through the armature retainer.

5. The switch of claim 1 wherein the armature retainer further comprises a cover layer mounted on the surface of the armature retainer opposite the carrier.

6. The switch of claim 1 wherein the armature is two or more balls.

7. The switch of claim 1 wherein the armature is a disk.

8. The switch of claim 1 further comprising a lubricating material which is applied to the armature retainer.

9. The switch of claim 1 wherein a plurality of particle receiving grooves are disposed within the surface of the armature retainer for collecting particles.

10. The switch of claim 9 wherein the grooves are defined by a bore through the armature retainer.

11. The switch of claim 1 further comprising a shaft receiving opening for tending to keep the retainer centered.

12. The switch of claim 11 wherein the shaft receiving opening receives an upright portion of a dome member, said dome member defining a chamber in which the armature resides.

13. An electrical switch, comprising:

a carrier having first and second surfaces;

a set of electrodes disposed on one of said carrier surfaces and defining at least one set of electrodes;

an actuator comprising an electrically conductive armature disposed on said one of the carrier surfaces, and a coupler movably mounted on the other of the carrier surfaces, one of the coupler and armature being a permanent magnet and the other being made of magnetic material such that the armature is normally held in engagement with said one surface of the carrier by the magnetic attraction between the coupler and armature, movement of the coupler causing corresponding movement of the armature relative to the electrodes; and

an armature retainer for holding the armature adjacent said one of the carrier surfaces, the armature retainer being movably mounted on said one of the carrier surfaces and comprising a polishing pad and a backing layer, said polishing pad being disposed adjacent said one of the carrier surfaces for cleaning the carrier surface, said backing layer being disposed adjacent the polishing pad opposite the carrier.

14. The electrical switch of claim 13 further characterized in that one of the armature retainer and the coupler is a permanent magnet and the other is made of magnetic material such that the armature retainer is normally held in engagement with said one surface of the carrier by magnetic attraction between the armature retainer and the coupler.

15. The electrical switch of claim 13 wherein the backing layer and polishing pad are laminated to one another.

16. The switch of claim 13 wherein a plurality of particle receiving grooves are disposed within the surface of the armature retainer for collecting particles.