Interior mirror assembly for a vehicle incorporating a solid-state light source

• US 6,139,172 A
• Filed: 04/07/1999
• Issued: 10/31/2000
• Est. Priority Date: 12/30/1994
• Status: Expired due to Term

• Current Assignee: Donnelly Corporation (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: Veldman, Roger L., Bos, Brent J., Forbes, Stephen J.
• Primary Examiner(s): CARIASO, ALAN B
• Application Number:
  US09/287,926
• Time in Patent Office: 573 Days
• Field of Search: 362/230, 362/231, 362/295, 362/490, 362/492, 362/494, 362/503, 362/504, 362/545, 362/800
• US Class Current: 362/494
• CPC Class Codes: B60Q 3/258 Rear-view mirrors
• CPC Class Codes: B60Q 3/80 Circuits; Control arrangements for dashboards B60Q3/16; for mass transit vehicles B60Q3/47
• CPC Class Codes: B60Q 3/85 for manual control of the light, e.g. of colour, orientation or intensity
• CPC Class Codes: Y10S 362/80 Light emitting diode

Abstract

Interior vehicle intense local illumination of a target location of a vehicle interior is provided by an interior rearview mirror assembly incorporating a solid-state light source which emits light generally downwardly from the bottom of the assembly. Preferably, the solid-state light source consists of a grouping of multiple light emitting diodes. At least one light emitting diode preferably has a luminous intensity of at least 500 mcd when operated at a forward current of 20 mA, emits light with a dominant wavelength within the range of about 530 nm to about 680 nm, emits light having a color selected from green, orange, yellow, amber, reddish-orange, red and blue, is formed from a material including at least one of aluminum, indium, gallium arsenic and phosphorous, and may be connected by a series resistor to the vehicle ignition/battery.

Claims

1. An interior rearview mirror assembly for mounting on a vehicle comprising:

a mirror case including a reflective mirror element, said case including a peripheral portion having a bottom;

a support for securing said assembly on the vehicle;

a solid-state light source, said light source incorporated as part of said assembly and positioned for emitting light generally downwardly from said bottom when said assembly is mounted on the vehicle;

said solid-state light source consisting of a grouping of multiple light emitting diodes;

said grouping of multiple light emitting diodes including at least two light emitting diodes positioned to emit light directed to provide intense local illumination of a target location of the vehicle interior below said mirror assembly when said assembly is mounted on the vehicle and when said solid-state light source is electrically powered.

2. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode having a luminous intensity of at least 500 mcd when operated at a forward current of 20 mA.

3. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode having a luminous intensity of at least 700 mcd when operated at a forward current of 20 mA.

4. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode having a luminous intensity in the range of about 500 mcd to about 7000 mcd when said solid-state light source is powered in the vehicle.

5. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode operated at a forward voltage of at least about 1 volt.

6. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode operated at a forward voltage of at least about 2 volts.

7. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode operated at a forward voltage of at least about 5 volts.

8. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode that emits light with a dominant wavelength within the range of about 530 nm to about 680 nm.

9. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode that emits light having a color selected from the group consisting of green, orange, yellow, amber, reddish-orange, red and blue.

10. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode formed from a material including at least one of aluminum, indium, gallium, arsenic and phosphorous.

11. The mirror assembly of claim 9 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode formed from a material including at least one of aluminum, indium, gallium, arsenic and phosphorous.

12. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode operated at a current less than about 200 mA.

13. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode operated at a current less than about 100 mA.

14. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode operated at a current less than about 50 mA.

15. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode operated at a current within the range of about 20 mA to about 100 mA.

16. The mirror assembly of claim 1 wherein said grouping of multiple light emitting diodes comprises at least one light emitting diode providing illumination of between about 0.2 and 4.0 lux at a distance of about 22 to 26 inches from said diode.

17. The mirror assembly of claim 1 wherein the vehicle includes a windshield, said support being adapted for connection to the windshield for mounting said assembly on the vehicle.

18. The mirror assembly of claim 1 wherein the vehicle includes a windshield and a header area adjacent the windshield, said support being adapted for connection to the header area of the vehicle for mounting said assembly on the vehicle.

19. The mirror assembly of claim 1 wherein said reflective mirror element comprises a prismatic rearview mirror element.

20. The mirror assembly of claim 1 wherein said reflective mirror element comprises an electro-optic rearview mirror element.

21. The mirror assembly of claim 20 wherein said reflective mirror element comprises an electrochromic rearview mirror element.

22. The mirror assembly of claim 1 wherein said solid-state light source comprises a lens.

23. The mirror assembly of claim 22 wherein said lens comprises one of a Fresnel lens, a binary optic, a refractive optic and a holographic optic.

24. The mirror assembly of claim 22 wherein said lens comprises a plastic lens.

25. The mirror assembly of claim 1 wherein said multiple light emitting diodes of said grouping are electrically connected in series.

32. The mirror assembly of claim 1 wherein said solid-state light source is connected in series to the power system of the vehicle through a switch.

34. The mirror assembly of claim 19 wherein said grouping of multiple light emitting diodes consumes a current less than about 200 mA when said solid-state light source is mounted on the vehicle and operated.

35. The mirror assembly of claim 34 wherein said grouping of multiple light emitting diodes consumes a current less than about 100 mA when said solid-state light source is mounted on the vehicle and operated.

36. The mirror assembly of claim 35 wherein said grouping of multiple light emitting diodes consumes a current less than about 50 mA when said solid-state light source is mounted on the vehicle and operated.

26. An interior rearview mirror assembly for mounting on a vehicle comprising:

a mirror case including a reflective mirror element, said case including a peripheral portion having a bottom;

a support for securing said assembly on the vehicle;

a solid-state light source, said light source incorporated as part of said assembly and positioned for emitting light generally downwardly from said bottom when said assembly is mounted on the vehicle;

said solid-state light source consisting of a grouping of multiple light emitting diodes;

said grouping of multiple light emitting diodes including at least two light emitting diodes positioned to emit light directed to provide intense local illumination of a target location of the vehicle interior below said mirror assembly when said assembly is mounted on the vehicle and when said solid-state light source is electrically powered;

said multiple light emitting diodes of said grouping being electrically connected in series;

said grouping being electrically connected by a series resistor to the vehicle ignition/battery voltage when said solid-state light source is electrically powered in the vehicle.

27. The mirror assembly of claim 26 wherein said series resistor has a resistance of less than about 1500 ohms and greater than about 100 ohms.

28. The mirror assembly of claim 26 wherein said series resistor has a resistance within the range of between about 1000 and 200 ohms.

29. An interior rearview mirror assembly for mounting on a vehicle comprising:

a mirror case including a reflective mirror element, said case including a peripheral portion having a bottom;

a support for securing said assembly on the vehicle;

a solid-state light source, said light source incorporated as part of said assembly and positioned for emitting light generally downwardly from said bottom when said assembly is mounted on the vehicle;

said solid-state light source consisting of a grouping of multiple light emitting diodes;

said grouping of multiple light emitting diodes including at least two light emitting diodes positioned to emit light directed to provide intense location illumination of a target location of the vehicle interior below said mirror assembly when said assembly is mounted on the vehicle and when said solid-state light source is electrically powered;

said solid-state light source being electrically connected by a series resistor to the vehicle ignition/battery voltage when said solid-state light source is electrically powered in the vehicle.

30. The mirror assembly of claim 29 wherein said series resistor has a resistance of less than about 1500 ohms and greater than about 100 ohms.

31. The mirror assembly of claim 29 wherein said series resistor has a resistance within the range of between about 1000 and 200 ohms.

33. An interior rearview mirror assembly for mounting on a vehicle comprising:

a mirror case including a reflective mirror element, said case including a peripheral portion having a bottom;

a support for securing said assembly on the vehicle;

a solid-state light source, said light source incorporated as part of said assembly and positioned for emitting light generally downwardly from said bottom when said assembly is mounted on the vehicle;

said solid-state light source consisting of a grouping of multiple light emitting diodes;

said grouping of multiple light emitting diodes including at least two light emitting diodes positioned to emit light directed to provide intense location illumination of a target location of the vehicle interior below said mirror assembly when said assembly is mounted on the vehicle and when said solid-state light source is electrically powered;

said solid-state light source being connected in series to the power system of the vehicle through a switch;

said switch further comprising a rheostat/dimmer switch.

37. An interior rearview mirror assembly for mounting on a vehicle comprising:

a mirror case including a reflective mirror element, said case including a peripheral portion having a bottom;

a support for securing said assembly on the vehicle;

a solid-state light source, said light source incorporated as part of said assembly and positioned for emitting light generally downwardly from said bottom when said assembly is mounted on the vehicle;

said solid-state light source consisting of a grouping of multiple light emitting diodes;

said grouping of multiple light emitting diodes including at least two light emitting diodes positioned to emit light directed to provide intense location illumination of a target location of the vehicle interior below said mirror assembly when said assembly is mounted on the vehicle and when said solid-state light source is electrically powered;

said grouping of multiple light emitting diodes consuming a current less than about 200 mA when said solid-state light source is mounted on the vehicle and operated.

38. The mirror assembly of claim 37 wherein said grouping of multiple light emitting diodes consumes a current less than about 100 mA when said solid-state light source is mounted on the vehicle and operated.

39. The mirror assembly of claim 38 wherein said grouping of multiple light emitting diodes consumes a current less than about 50 mA when said solid-state light source is mounted on the vehicle and operated.