Water extraction cleaning machine with variable solution mixing valve

• US 6,158,081 A
• Filed: 08/25/1998
• Issued: 12/12/2000
• Est. Priority Date: 11/06/1995
• Status: Expired due to Term

• Current Assignee: Bissell Homecare, Inc. (Bissell Inc.)
• Original Assignee: Bissell Homecare, Inc. (Bissell Inc.)
• Inventors: Huffman, Eric C., Reed, Charles A. Jr., Kasen, Timothy E.
• Primary Examiner(s): MOHANTY, BIBHU R
• Application Number:
  US09/139,963
• Time in Patent Office: 840 Days
• Field of Search: 15/320, 15/321
• US Class Current: 15/320
• CPC Class Codes: A47L 11/03 characterised by having provisions for supplying cleaning or polishing agents A47L11/065, A47L11/085, A47L11/125, A47L11/145, A47L11/161, A47L11/1625, A47L11/185, A47L11/201 take precedence
• CPC Class Codes: A47L 11/30 by suction
• CPC Class Codes: A47L 11/305 the tools being disc brushes
• CPC Class Codes: A47L 11/34 Machines for treating carpets in position by liquid, foam, or vapour, e.g. by steam
• CPC Class Codes: A47L 11/4083 Liquid supply reservoirs; Preparation of the agents, e.g. mixing devices
• CPC Class Codes: A47L 5/28 Suction cleaners with handles and nozzles fixed on the casings, e.g. wheeled suction cleaners with steering handle A47L5/24 takes precedence
• CPC Class Codes: A47L 5/30 with driven dust-loosening tools, e.g. rotating brushes
• CPC Class Codes: A47L 5/32 with means for connecting a hose hose couplings for suction cleaners A47L9/24
• CPC Class Codes: A47L 7/0009 with means mounted on the nozzle; nozzles specially adapted for the recovery of liquid
• CPC Class Codes: A47L 7/0028 Security means, e.g. float valves or level switches for preventing overflow
• CPC Class Codes: A47L 7/0038 with means for emptying the tanks
• CPC Class Codes: A47L 7/0042 Gaskets; Sealing means
• CPC Class Codes: A47L 9/0009 Storing devices winding devices for electric cables A47L9/26; Supports, stands or holders
• CPC Class Codes: A47L 9/0036 specially adapted for holding the suction hose
• CPC Class Codes: A47L 9/02 Nozzles suction nozzles for fluid transport B65G51/00
• CPC Class Codes: B01F 23/49 Mixing systems, i.e. flow charts or diagrams
• CPC Class Codes: B01F 25/105 Mixing heads, i.e. compact mixing units or modules, using mixing valves for feeding and mixing at least two components
• CPC Class Codes: B01F 35/81 Forming mixtures with changing ratios or gradients
• CPC Class Codes: C11D 2111/46 applying energy, e.g. irradiation
• CPC Class Codes: C11D 3/0031 Carpet, upholstery, fur or leather cleansers
• CPC Class Codes: C11D 3/39 : Organic or inorganic per-compounds
• CPC Class Codes: C11D 3/3905 : Bleach activators or bleach catalysts
• CPC Class Codes: C11D 3/3917 : Nitrogen-containing compounds
• CPC Class Codes: C11D 3/3947 : Liquid compositions
• CPC Class Codes: C11D 7/3254 : Esters or carbonates thereof
• CPC Class Codes: F16K 31/54 : with pinion and rack
• CPC Class Codes: H05B 3/00 : Ohmic-resistance heating

Abstract

The invention relates to a water extraction cleaning machine having a variable solution mixing valve adapted to create cleaning solution mixtures of variable constituent ratios. Clean water and detergent are provided from tanks supported on the water extraction cleaning machines. The size of the detergent inlet opening can be altered through rotation of a control knob provided on the outside of the water extraction cleaning machine. The knob is interconnected to at least one member which is adapted to vary the size of one of the detergent fluid inlet and the clean water inlet so that the ratio of constituent elements can be altered depending upon the cleaning application.

Claims

1. A water extraction cleaning machine comprising:

a housing including an exterior wall accessible to a user;

a clean water tank mounted to the housing;

a detergent tank mounted to the housing;

at least one spray nozzle mounted to the housing for spraying cleaning solution onto the surface being cleaned;

a suction nozzle adapted to withdraw dirty cleaning solution from the surface being cleaned;

a vacuum motor mounted to the housing and fluidly connected to the suction nozzle through a working air conduit for removing used cleaning solution from the surface being cleaned;

a waste water recovery tank fluidly connected to the vacuum motor and to the suction nozzle, the waste water recovery tank having an air/water separator adapted to separate the used cleaning solution and air withdrawn through the nozzle; and

a variable detergent/water mixing valve comprising;

a body forming a detergent/water mixing chamber;

a clean water inlet port in the body fluidly connected to the clean water tank and to the mixing chamber;

a detergent inlet port in the body fluidly connected to the detergent tank and to the mixing chamber;

a solution outlet port in the body and fluidly connected to the at least one spray nozzle;

a variable flow rate valve mounted in the body and movably associated with the clean water port or the detergent inlet port for varying the relative proportions of the clean water and detergent delivered to the solution outlet port; and

an actuating knob mounted to the housing on the exterior wall for movement about an axis generally perpendicular to the exterior wall and coupled to the variable flow rate valve through a threaded mechanical connection for movement therewith;

wherein the mechanical connection converts rotary motion of the actuating knob to linear movement of the variable flow rate valve.

2. A water extraction cleaning machine according to claim 1 wherein the mechanical connection comprises a threaded shaft connected to the actuating knob for movement therewith and which threadably engages the variable flow rate valve to reciprocate the same as the actuating knob is rotated.

3. A water extraction cleaning machine according to claim 1 wherein the variable flow rate member comprises a shaft with a longitudinal groove formed in the shaft, the groove having a cross section which varies along the length thereof.

7. A water extraction cleaning machine according to claim 3 wherein the groove is tapered along the length thereof.

4. A water extraction cleaning machine comprising:

a housing including an exterior wall accessible to a user;

a clean water tank mounted to the housing;

a detergent tank mounted to the housing;

at least one spray nozzle mounted to the housing for spraying cleaning solution onto the surface being cleaned;

a suction nozzle adapted to withdraw dirty cleaning solution from the surface being cleaned;

a vacuum motor mounted to the housing and fluidly connected to the suction nozzle through a working air conduit for removing used cleaning solution from the surface being cleaned;

a waste water recovery tank fluidly connected to the vacuum motor and to the suction nozzle, the waste water recovery tank having an air/water separator adapted to separate the used cleaning solution and air withdrawn through the nozzle; and

a variable detergent/water mixing valve comprising;

a body forming a detergent/water mixing chamber;

a clean water inlet port in the body fluidly connected to the clean water tank and to the mixing chamber;

a detergent inlet port in the body fluidly connected to the detergent tank and to the mixing chamber;

a solution outlet port in the body and fluidly connected to the at least one spray nozzle;

a variable flow rate valve mounted in the body and movably positioned in the detergent inlet port for varying the relative proportions of the clean water and detergent delivered to the solution outlet port; and

an actuating knob mounted to the housing on the exterior wall for movement about an axis generally perpendicular to the exterior wall and coupled to the variable flow rate valve through a mechanical connector for movement therewith.

5. The water extraction cleaning machine according to claim 4 wherein the mechanical connector comprises a cam connection.

6. A water extraction cleaning machine according to claim 4 wherein the mechanical connector comprises a cam member having a cam-shaped bearing surface, the cam member is rotatively mounted to the housing for rotation with respect to the variable flow rate valve and is positioned adjacent to thereto so that as the cam member is rotated, the variable flow rate valve bears against the cam-shaped bearing surface, and the position of the variable flow rate valve with respect to the valve housing is altered as a result of the contour of the cam-shaped bearing surface.

8. A water extraction cleaning machine according to claim 4 wherein the variable flow rate member comprises a disk rotatably mounted immediately adjacent said one of the detergent and clean water inlet ports, the disk having a plurality of different size flow apertures formed therein and the disk is adapted to be rotated the different size flow apertures can be selectively positioned in register with said one of the clean water and detergent inlet ports.

9. A water extraction cleaning machine according to claim 8 wherein the mechanical connector is a shaft that directly couples the disk to the actuating knob.

10. A water extraction cleaning machine according to claim 9 wherein the disk is mounted adjacent to the detergent inlet port and is adapted to control the flow of detergent through the detergent inlet port to the mixing chamber.

11. A water extraction cleaning machine according to claim 4 and further comprising a pump mounted to the housing and fluidly connected to the solution outlet port in the solution mixing valve body.

12. A water extraction cleaning machine comprising:

a housing including an exterior wall accessible to a user;

a clean water tank mounted to the housing;

a detergent tank mounted to the housing;

at least one spray nozzle mounted to the housing for spraying cleaning solution onto the surface being cleaned;

a suction nozzle adapted to withdraw dirty cleaning solution from the surface being cleaned;

a vacuum motor mounted to the housing and fluidly connected to the suction nozzle through a working air conduit for removing used cleaning solution from the surface being cleaned;

a waste water recovery tank fluidly connected to the vacuum motor and to the suction nozzle, the waste water recovery tank having an air/water separator adapted to separate the used cleaning solution and air withdrawn through the nozzle; and

a variable detergent/water mixing valve comprising;

a body forming a detergent/water mixing chamber;

a clean water inlet port in the body fluidly connected to the clean water tank and to the mixing chamber;

a detergent inlet port in the body fluidly connected to the detergent tank and to the mixing chamber;

a solution outlet port in the body and fluidly connected to the at least one spray nozzle;

a variable flow rate valve mounted in the body and movably associated with the clean water port or the detergent inlet port for varying the relative proportions of the clean water and detergent delivered to the solution outlet port; and

an actuating knob mounted to the housing on the exterior wall for rotational movement and coupled to the variable flow rate valve through a threaded mechanical connector for movement therewith.

13. The water extraction cleaning machine according to claim 12 wherein the variable flow rate valve is positioned in the detergent inlet port.

14. A water extraction cleaning machine according to claim 12 wherein the variable flow rate member comprises a shaft with a groove formed in the shaft, the groove having a cross section which varies along the length thereof.

15. A water extraction cleaning machine according to claim 14 wherein the groove is tapered along the length thereof.

16. A water extraction cleaning machine according to claim 12 wherein the threaded mechanical connector comprises a threaded shaft connected to the actuating knob for movement therewith and which threadably engages the variable flow rate valve to reciprocate the same as the actuating knob is rotated.

17. A water extraction cleaning machine comprising:

a housing;

a clean water tank mounted to the housing;

a detergent tank mounted to the housing;

at least one spray nozzle mounted to the housing for spraying cleaning solution onto the surface being cleaned;

a suction nozzle mounted to withdraw dirty cleaning solution from the surface being cleaned;

a vacuum motor mounted to the housing and connected to the suction nozzle for removing used cleaning solution from the surface being cleaned;

a waste water tank fluidly connected to the vacuum motor and to the suction nozzle, the waste water tank being adapted to separate the used cleaning solution and air withdrawn through the nozzle; and

a solution mixing valve fluidly connected to both the clean Water tank and the detergent tank, the mixing valve comprising;

a valve body forming a mixing chamber having a clean water inlet port fluidly connected to the clean water tank, a detergent inlet port fluidly connected to the detergent tank, and a solution outlet port fluidly connected to the at least one spray nozzle;

a shaft having a longitudinal variable flow rate groove provided therein, the shaft being mounted in the detergent inlet port for axial movement therein and adapted to control the flow of detergent through the inlet port into the mixing chamber, the flow rate of detergent to the mixing chamber being dependent upon the relative position of the variable flow rate groove within the detergent inlet port.

18. A water extraction cleaning machine according to claim 17 and further comprising an actuator interconnected to the shaft, the actuator being adapted to alter the position of the shaft and the variable flow rate groove within the detergent inlet port.

19. A water extraction cleaning machine according to claim 18 wherein the actuator comprises a cam member having a cam-shaped bearing surface, the cam member being rotatively mounted with respect to the shaft and adjacent to the shaft so that as the cam member is rotated, the shaft bears against the cam-shaped bearing surface, and the position of the shaft with respect to the valve body is altered as a result of the contour of the cam-shaped bearing member.

20. A water extraction cleaning machine according to claim 18 wherein the actuator comprises a threaded shaft which threadably engages the variable flow rate valve to reciprocate the same as the threaded shaft is rotated.

21. A water extraction cleaning machine according to claim 17 and further comprising a pump mounted to the housing and fluidly connected to the solution outlet port in the solution mixing valve housing.