Printer having print mode for non-qualified marking material

• US 6,158,837 A
• Filed: 09/19/1997
• Issued: 12/12/2000
• Est. Priority Date: 09/19/1997
• Status: Expired due to Term

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Inventors: Merz, Eric A., Donahue, Frederick A., Hilton, Brian S.
• Primary Examiner(s): Barlow, John
• Assistant Examiner(s): Stewart, Jr., Charles W.
• Application Number:
  US08/934,547
• Time in Patent Office: 1,180 Days
• Field of Search: 347/19, 347/23, 347/14
• US Class Current: 347/19
• CPC Class Codes: B41J 2/17509 Whilst mounted in the printer
• CPC Class Codes: B41J 2/17513 Inner structure
• CPC Class Codes: B41J 2/1752 Mounting within the printer
• CPC Class Codes: B41J 2/17523 Ink connection
• CPC Class Codes: B41J 2/1753 Details of contacts on the cartridge, e.g. protection of contacts
• CPC Class Codes: B41J 2/17546 electronically
• CPC Class Codes: B41J 2/17553 Outer structure
• CPC Class Codes: B41J 2/17566 Ink level or ink residue control
• CPC Class Codes: B41J 2002/17589 using ink level as input for printer mode selection or for prediction of remaining printing capacity

Abstract

An ink jet printer of the type having at least one customer replaceable ink cartridge with an ink monitoring system detects whether or not the ink in the cartridge contains qualified ink or not and adjusts the normal printing mode to a non-normal printing when non-qualified ink is detected, thereby providing the customer the option to print with non-qualified ink with minimized effect on the printer or print quality.

Claims

1. A method for adjusting the print mode of a printer using a customer replaceable marking material supply cartridge from a normal print mode to a non-normal print mode in response to a detection of a non-qualified ink in the cartridge by an electronic monitoring system, comprising the steps of:

a) reading an identification number on a customer replaceable marking material supply cartridge after installation thereof in the printer;

b) comparing the identification number which has been read with identification numbers stored in a controller memory of the printer;

c) identifying matches and non-matches between said customer replaceable cartridge identification number and said stored identification numbers

d) displaying either a warranty or an out-of-warranty condition on a display panel for the printer, the displayed condition depending upon whether matches or non-matches are respectively identified;

e) causing a non-normal printing mode for the printer when the printer is actuated for printing and an out-of-warranty condition is displayed on the display panel and enabling use of a cartridge having non-matched identification numbers by said printer, the non-normal printing mode having printing parameters adjusted to minimize the effect of non-qualified marking material on the printer; and

f) automatically logging a use of a non-normal printing mode in the controller memory of the printer, thus enabling the optional use of a cartridge containing a non-qualified marking material.

2. The print mode adjusting method as claimed in claim 1, wherein the method further comprises the steps of:

(g) determining a marking material level in the cartridge by an electronic monitoring system and displaying an available usage remaining for the customer replaceable marking material supply cartridge on the display panel when the printer is actuated for printing and a warranty condition is displayed;

(h) causing a normal printing mode for the printhead, when the available usage displayed is greater than zero, and preventing the printer from initiating printing under warranty conditions, when the available usage displayed is zero;

(i) converting the warranty condition displayed to an out-of-warranty condition displayed, when the available usage displayed is zero, and changing the identification number on the customer replaceable cartridge to prevent further matches of the cartridge number with the stored identification numbers in the controller memory;

(j) providing an option of printing with a cartridge having a non-matching identification number which has been at least partially refilled with a non-qualified marking material;

(k) enabling the non-normal printing mode for the printer, when the printer is actuated for printing and an out-of-warranty condition is displayed; and

(l) automatically logging a use of a non-normal printing mode in the controller memory of the printer.

3. The print mode adjusting method as claimed in claim 2, wherein the printer is an ink jet printer having a printhead assembly with an array of droplet ejecting nozzles which are in fluid communication with the customer replaceable cartridge;

and wherein the marking material is liquid ink.

4. The print mode adjusting method as claimed in claim 3, wherein the printhead assembly comprises a printhead and ink flow passageways interconnecting the printhead and the customer replaceable cartridge, the printhead having plurality of ink channels and said nozzles, the channels each being connected to a respective one of the nozzles and having a different refill rate for qualified ink and non-qualified ink, the refill rate for the non-qualified ink being lower than the refill rate for the qualified ink.

5. The print mode adjusting method as claimed in claim 4, wherein the normal printing mode is for printing with qualified ink and comprises a first droplet ejection rate, a first cleaning cycle, a first priming cycle for removal of a first quantity of ink from the printhead, and a first drying time for each printed sheet;

and wherein the non-normal printing mode is for printing with non-qualified ink and comprises a second droplet ejection rate less than said first droplet ejection rate to assure an adequate mount of ink is supplied to the nozzles, a second cleaning cycle which comprises the first cleaning cycle and a repeat thereof, a second priming cycle for removal of a second quantity of ink which is greater than the first quantity, and a second drying time greater than the first drying time of said normal printing mode.

6. The print mode adjusting method as claimed in claim 5, wherein the method further comprises the steps of:

(m) photosensing the level of ink in the cartridge containing non-qualified ink to confirm to the printer controller the presence of ink therein; and

(n) permitting the printing in the non-normal printing mode by the printer only after the presence of ink in the cartridge has been confirmed, since such non-qualified ink containing cartridges cannot be checked for ink availability by use of the electronic monitoring system provided with cartridges containing qualified ink.

7. The print mode adjusting method as claimed in claim 5, wherein the method further comprises the steps of:

(o) visually observing the presence of ink in a cartridge containing non-qualified ink;

(p) manually pushing the printer'"'"'s print start button to confirm to the printer controller the presence of non-qualified ink in the customer replaceable cartridge which has been installed in the printer and after an out-of-warranty signal has been displayed on the printer display panel; and

(q) permitting the printing in the non-normal printing mode by the printer only after ink is confirmed to be in the cartridge, since cartridges containing non-qualified ink cannot be checked for ink availability by use of the electronic monitoring system provided with cartridges containing qualified ink.

8. The print mode adjusting method as claimed in claim 5, wherein the electronic monitoring system comprises a chip attached to the customer replaceable cartridge which includes an electrically erasable programmable read only memory (EEPROM).

9. The print mode adjusting method as claimed in claim 8, wherein the step of determining the ink level in the customer replaceable cartridge in step (g) is accomplished by counting the droplets ejected from the printhead and when the assigned number representing a printed page is reached, the page is counted and stored in the printer controller memory until the printing is completed, whereupon the total number of pages is summed and decremented from the previously stored number of pages delineated on the chip of the customer replaceable cartridge, so that the number of pages still available from said cartridge after the last printing job is displayed on the printer display panel for the convenience of the customer.

10. A printer utilizing customer replaceable marking material supply cartridges and being adjustable between a normal printing mode and a non-normal printing mode in response to a detection of non-qualified marking material in said cartridges by an electronic monitoring system, comprising:

an electronic monitoring system for reading an identification number on each customer replaceable marking material supply cartridge after installation thereof in the printer and comparing the cartridge identification number with each of a plurality of identification numbers stored in a controller memory of the printer, the electronic monitoring system identifying matches and non-matches between the cartridge identification numbers and the identification numbers stored in the controller memory;

a display panel for displaying a warranty printing condition in response to matches which are identified by the electronic monitoring system and for displaying an out-of-warranty printing condition in response to non-matches which are detected;

means for adjusting the printer either for the normal printing mode when a warranty printing condition is displayed or the non-normal printing mode when an out-of-warranty printing condition is displayed;

said electronic monitoring system having means to display an indication of the number of sheets of recording medium that may be printed by the customer replaceable cartridge when identification number matches are identified and for decrementing the previously indicated number of remaining sheets that are printable by said cartridge after each printing job which is conducted in the normal printing mode, the electronic monitoring system displaying an empty cartridge signal and concurrently terminating operation of the printer when the number of sheets available for printing by said cartridge is zero;

means for enabling the printer to print in the non-normal printing mode when the presence of marking material is confirmed to the printer controller, the non-normal printing mode having printing parameters of the printer adjusted to minimize the effect of using non-qualified marking material on the printer; and

means for logging each use of a non-normal printing mode in the printer controller memory.

11. The printer as claimed in claim 10, wherein the printer is an ink jet printer;

and wherein the marking material is liquid ink.

12. The printer as claimed in claim 11, wherein the means for enabling the printer to print in the non-normal printing mode comprises a photosensor which detects the presence or absence of ink, the printer being enabled to print when ink is present and prevented from printing when ink is absent.

13. The printer as claimed in claim 11, wherein the means for enabling the printer to print in the non-normal printing mode comprises double pushing a print start button of the printer by a customer after the customer replaceable cartridge has been installed in the printer, indicating that the customer has visually determined the presence of ink in the customer replaceable cartridge and is confirming the presence of ink therein to the printer controller.

14. The printer as claimed in claim 11, wherein the electronic monitoring system comprises a chip attached to the customer replaceable cartridges containing qualified ink, the chip including an electrically erasable programmable read only memory (EEPROM).