Mobile human/machine interface for use with industrial control systems for controlling the operation of process executed on spatially separate machines

• US 6,167,464 A
• Filed: 09/23/1998
• Issued: 12/26/2000
• Est. Priority Date: 09/23/1998
• Status: Expired due to Term

• Current Assignee: Allen-Bradley Company LLC (Rockwell Automation, Inc.)
• Original Assignee: Rockwell Technologies, LLC
• Inventors: Kretschmann, Robert J.
• Primary Examiner(s): Lee, Thomas C.
• Assistant Examiner(s): VUONG, THU HUONG T
• Application Number:
  US09/159,450
• Time in Patent Office: 825 Days
• Field of Search: 340/825, 340/539, 340/286, 375/75, 701/207, 56/10.2, 702/182, 710/73, 710/15
• US Class Current: 710/15
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 2219/23161 Hand held terminal PDA displays machine control program when user is near that machine
• CPC Class Codes: G05B 2219/25187 Transmission of signals, medium, ultrasonic, radio
• CPC Class Codes: G05B 2219/25192 Infrared
• CPC Class Codes: H04L 67/75 Indicating network or usage conditions on the user display

Abstract

A mobile human machine interface for a monitoring operation of a spatially distributed control system in a factory or the like provides a location signal to a central processor holding the control program and relevant I/O data. Based on that location signal, the mobile HMI receives data relevant to the machines near its location. As the user moves through the factory, its location signal changes and the data and program which it executes changes accordingly. The user may identify him or herself to the mobile HMI providing for a second degree of discrimination in the type of data provided to the mobile HMI.

Claims

1. An industrial control system for controlling the operation of a process executed on a plurality of spatially separate machines that interact to execute the controlled process, the control system comprising:

a data network;

a plurality of interface circuits providing output signals to the machines and receiving input signals from the machines;

an electronic computer communicating with the interface circuits via the data network and executing a control program to read the input signals from the interface circuits and to generate the output signals to the interface circuit s based on the input signals and the control program so as to control the process;

a remote link;

a portable operator terminal including;

(i) terminal output means for providing a terminal output to a human operators wherein the terminal output indicates a portion of the control program associated with a given machine;

(ii) a locator means producing a location signal indicating a spatial proximity of the portable operator terminal to the given machine;

the electronic computer further communicating with the portable operator terminal via the remote link and executing an operator program to provide the terminal outputs based on the location signals and the operation of the given machine. therefore.

2. The industrial control system of claim 1 wherein the terminal outputs indicate at least one of the group selected from input and output signals of the given machine.

3. The industrial control system of claim 1 wherein the locator means is a proximity detector detecting the proximity and identity of a stationary target and selected from the group consisting of a bar code reader, an RF detector, and infrared detector, a manual keypad, and electronic camera.

4. The industrial control system of claim 1 wherein the locator means is a unique target for a proximity detector on a stationary device having a known location and communicating with the electronic computer, the target selected from the group consisting of a bar code, an RF tag, an infrared emitter, and visual pattern.

5. The industrial control system of claim 1 wherein the locator means is a global positioning system receiver.

6. The industrial control system of claim 1 wherein the terminal outputs are selected from the group consisting of alphanumeric text, images and audible speech.

7. The industrial control system of claim 1 wherein the operator terminals also receive terminal inputs from the human operator and wherein the electronic computer also responds to the terminal inputs to produce the terminal outputs.

8. The industrial control system of claim 7 wherein the terminal inputs are selected from the group consisting of alphanumeric text, cursor position signals and spoken voice commands.

9. The industrial control system of claim 1 wherein the portable terminal further includes an operator identification means and wherein the terminal outputs are also based on the identification of the operator.

10. The industrial control system of claim 1 wherein the portable terminal further includes an HMI identification means and wherein the terminal outputs are also based on the identification of the HMI.

11. The industrial control system of claim 1 wherein the remote link is selected from the group consisting of a radio link to the electronic computer and a radio link to the data network.

12. The industrial control system of claim 1 wherein the portable operator terminal includes memory holding an application program and wherein the electronic computer further communicates with the portable operator terminal via the remote link to down load an application program to the memory of the portable operator terminal.

13. The industrial control system of claim 12 wherein the application program is determined by the electronic computer based on at least one of the group consisting of an identification of the portable operator terminal, an identification of a user of the portable operator terminal and the location signal.

14. An industrial control system for controlling the operation of a process executed on a plurality of spatially separate machines that interact to execute the controlled process, the control system comprising:

a data network;

a plurality of interface circuits providing output signals to the machines and receiving input signals from the machines;

an electronic computer communicating with the interface circuits via the data network and executing a control program to read the input signals from the interface circuits and to generate the output signals to the interface circuits based on the input signals and the control program so as to control the process;

a remote link;

a portable operator terminal including;

(i) terminal output means for providing a terminal output to a human operator;

(ii) a locator means producing a location signal indicating a spatial proximity of the portable operator terminal to a given machine;

(iii) a memory holding an application program, wherein the electronic computer further communicates with the portable operator terminal to download an application program to the memory of the portable operator terminal, and wherein the application program is determined by the electronic computer based on at least one of the group consisting of an identification of the portable operator terminal, an identification of a user of the portable operator terminal and the location signal;

the electronic computer further communicating with the portable operator terminal via the remote link and executing an operator program to provide the terminal outputs based on the location signals and the operation of the given machine.

15. The industrial control system of claim 14, wherein the terminal output indicates a portion of the control program associated with the given machine.