Process for controlling the stirring energy delivered by a gas flowing through a liquid

• US 6,264,716 B1
• Filed: 03/18/2000
• Issued: 07/24/2001
• Est. Priority Date: 03/19/1999
• Status: Expired due to Term

• Current Assignee: Nupro Corporation
• Original Assignee: Nupro Corporation
• Inventors: Jones, Jeremy A. T., Walker, David I., Kemeny, Francis L.
• Primary Examiner(s): ANDREWS, MELVYN J
• Application Number:
  US09/531,064
• Time in Patent Office: 493 Days
• Field of Search: 75/101.3, 753/75, 753/86, 753/87, 755/58, 755/83, 266/47, 266/80, 266/81
• US Class Current: 75/10.13
• CPC Class Codes: B22D 1/002 Treatment with gases C21C7/072, C22B9/05 take precedence
• CPC Class Codes: C21C 2005/5288 Measuring or sampling devices
• CPC Class Codes: C21C 5/4673 Measuring and sampling devices
• CPC Class Codes: C21C 7/072 Treatment with gases C21C7/06, C21C7/064, C21C7/068 take precedence
• CPC Class Codes: F27D 19/00 Arrangements of controlling devices
• CPC Class Codes: F27D 2003/167 the fluid being a neutral gas
• CPC Class Codes: F27D 2019/0028 Regulation
• CPC Class Codes: F27D 21/00 Arrangements of monitoring devices; Arrangements of safety devices
• CPC Class Codes: F27D 27/00 Stirring devices for molten material F27D3/14 takes precedence
• CPC Class Codes: F27D 3/16 Introducing a fluid jet or current into the charge porous elements for gas flushing of molten metals B22D1/005
• CPC Class Codes: Y02P 10/20 Recycling

Abstract

A process for stirring molten steel in a container. In this process, argon gas is introduced into the container at a flow rate of from about 0.005 to about 0.2 cubic feet of argon per ton of molten steel per minute, the extent to which said container is caused to vibrate is measured, analog signals are produced corresponding to the rate of flow of argon gas into said container, the analog signals are sampled at a rate of at least 800 times per second, the analog signals are converted to digital signals, the digital signals are transformed by subjecting them to fast Fourier transformation, and the transformed digital signals are evaluated.

Claims

1. A process for stirring molten steel disposed within a container, comprising the steps of introducing argon gas into said container at a flow rate of from about 0.005 to about 0.2 cubic feet of argon per ton of said molten steel in said container per minute, measuring the extent to which said container is caused to vibrate because of the flow of said argon gas into said container, producing a multiplicity of analog signals corresponding to the rate of flow of said argon gas into said container, sampling said multiplicity of analog signals at a rate of at least 800 times per second, converting said analog signals to digital signals, transforming said digital signals by subjecting them to fast Fourier transformation, and evaluating said transformed digital signals, wherein the extent to which said container is caused to vibrate because of the flow of argon gas into said container is measured by a measuring means selected from the group consisting of a laser vibrometer and an integrated circuit piezoelectric accelerometer.

2. The process as recited in claim 1, wherein said measuring means is an integrated circuit piezoelectric accelerometer.

3. The process as recited in claim 2, wherein said argon gas is flowed through a flow controller prior to being introduced into said container.

4. The process of claim 3, wherein said flow controller is comprised of a flow meter.

5. The process of claim 4, wherein said flow controller is comprised of a flow control valve.

6. The process as recited in claim 1, comprising the step of controlling said flow of argon gas into said container by means of a controller.

7. The process as recited in claim 6, wherein said controller is a programmable logic controller.

8. The process as recited in claim 2, wherein said argon is introduced into said container through a porous plug.

9. The process as recited in claim 2, further comprising the step of stirring said molten steel by means of a liquid steel stirrer.

10. The process as recited in claim 9, wherein said liquid steel stirrer is an electromagnetic stirrer.

11. The process as recited in claim 2, further comprising the step of amplifying said analog signals.

12. The process as recited in claim 2, further comprising the step of filtering said analog signals to remove those signals with a frequency greater than a specified value.

13. The process as recited in claim 12, wherein all signals with a frequency greater than 400 Hertz are removed.

14. The process as recited in claim 2, comprising the step converting said analog signals to digital signals in a data acquisition card.

15. The process as recited in claim 14, wherein a first portion of said digital signals are discarded, and a second portion of said digital signals are transformed by subjecting them to fast Fourier analysis.

16. The process as recited in claim 1, wherein said measuring means is a laser vibrometer.

17. The process as recited in claim 2, wherein said analog signals are sampled at a rate of at least about 1,024 times per second.

18. The process as recited in claim 2, wherein said analog signals are sampled at a rate of at least about 2,048 times per second.

19. The process as recited in claim 2, wherein said transformed digital signals are evaluated by determining the amplitude of such signals with a frequency of from about 116 to about 124 Hertz.