Coaxial cable having effective insulated conductor rotation

• US 6,288,328 B1
• Filed: 03/19/1999
• Issued: 09/11/2001
• Est. Priority Date: 03/19/1999
• Status: Expired due to Fees

• Current Assignee: CommScope Inc. (CommScope Holding Company, Inc.)
• Original Assignee: Avaya Technology Corporation Miami Lakes FLA US
• Inventors: Hayes, Trent M., Brake, Douglas R., Gardner, Philip Nelson, Schwery, Dean J., Koehler, Paul G., Zerbs, Stephen Taylor
• Primary Examiner(s): Reichard, Dean A.
• Assistant Examiner(s): Mayo, III, William H
• Application Number:
  US09/272,514
• Time in Patent Office: 907 Days
• Field of Search: 174/28, 174/113.R, 174/36, 174/102.R
• US Class Current: 174/28
• CPC Class Codes: H01B 11/1821 Co-axial cables with at least one wire-wound conductor

Abstract

A coaxial cable [10, 50] includes an inner conductor [11] that is separated from an outer conductor [13] by a layer of insulating material [12]. The outer conductor includes a thin sheet of metallic foil that envelops the insulating material and has a seam [14] that extends in the longitudinal direction of the cable. In a first embodiment, the insulated conductor is axially rotated (twisted) with respect to its own longitudinal axis. In a second embodiment, the outer conductor is wrapped around the layer of insulating material. In both embodiments, there is relative rotation between the insulated conductor and the outer conductor. This practice is referred to as relative insulated conductor rotation, and it significantly improves the structural return loss characteristics of a coaxial cable when the outer conductor includes an asymmetry, such as a seam, that extends in the longitudinal direction of the cable. A braided-wire shield [15] is positioned between the outer conductor and a plastic jacket [16], which provides environmental protection for the cable.

Claims

1. A coaxial cable having length and a longitudinal axis, the cable comprising:

a single inner conductor that extends approximately along the longitudinal axis of the cable,

an insulating member that surrounds and encloses the inner conductor to form an insulated conductor, said insulated conductor being axially rotated relative to the longitudinal axis at least one complete rotation of every length, L, of cable;

an outer conductor that surrounds and encloses the insulated conductor; and

a jacket of insulating material that surrounds and encloses the outer conductor.

2. The coaxial cable of claim 1 wherein the insulated conductor is rotated around its own longitudinal axis.

3. The coaxial cable of claim 2 wherein the insulated conductor is rotated in a single direction along the length of the coaxial cable.

4. The coaxial cable of claim 2 wherein the insulated conductor is rotated in clockwise and counter-clockwise directions along the length of the coaxial cable.

5. The coaxial cable of claim 2 wherein the rate of rotation of the insulated conductor is varied along the length of the coaxial cable.

6. The coaxial cable of claim 1 wherein the outer conductor comprises a metallic foil that is helically wrapped around the insulated conductor.

7. The coaxial cable of claim 1 wherein the outer conductor includes an asymmetry that extends in the longitudinal direction of the cable.

8. The coaxial cable of claim 7 wherein the asymmetry comprises a seam.

9. The coaxial cable of claim 1 wherein the inner conductor comprises a copper wire.

10. The coaxial cable of claim 1 further including a braided metal shield, which is disposed between the outer conductor and the jacket.

11. The coaxial cable of claim 1 wherein L is less than the shortest wavelength among the signals to be transmitted over the coaxial cable.

12. The coaxial cable of claim 1 wherein L is less than about one meter.

13. The coaxial cable of claim 1 wherein L is less than about 13 centimeters.

14. The coaxial cable of claim 1 wherein the insulating member comprises polyethylene.

15. A coaxial cable that is suitable for the transmission of high frequency electrical signals, said cable having a single wire that extends approximately along a central axis of the cable and is surrounded by a layer of plastic insulating material, the single wire having a longitudinal center perpendicularly displaced an average distance D from said central axis, the cable further including a generally tubular outer conductor, which has an asymmetry that extends in the longitudinal direction of the cable, said insulated wire being axially rotated with respect to the outer conductor such that a locus of points defined by the longitudinal center of said single wire over a length L encircles said central axis when the length L incorporates at least one complete rotation of said insulated wire, said outer conductor being disposed between the insulating material and an outer jacket of the cable.

16. The coaxial cable of claim 15 wherein the relative rotation rate between the insulated wire and the outer conductor is at least one complete rotation for every meter of cable length.

17. The coaxial cable of claim 15 wherein the relative rotation direction between the insulated wire and the outer conductor is uni-directional.

18. The coaxial cable of claim 15 wherein the relative rotation direction between the insulated wire and the outer conductor is bi-directional.

19. The coaxial cable of claim 15 further including a braided-metallic shield that is disposed between the outer conductor and the outer jacket of the cable.