Method for treatment of dredged materials to form a structural fill

• US 6,293,731 B1
• Filed: 05/15/1998
• Issued: 09/25/2001
• Est. Priority Date: 05/15/1997
• Status: Expired due to Term

• Current Assignee: TDM America LLC (TDM)
• Original Assignee: SK Services East LLC
• Inventors: Studer, Ritchie G.
• Primary Examiner(s): Bagnell, David
• Assistant Examiner(s): Lee, Jong-Suk
• Application Number:
  US09/080,062
• Time in Patent Office: 1,229 Days
• Field of Search: 405/128, 405/129, 405/266, 405/270, 405/267, 405/128.1, 405/128.15, 405/128.45, 405/128.5, 405/128.7, 405/128.75, 405/129.1, 405/129.2, 405/129.25, 405/129.55, 405/129.65, 588/252, 588/257, 106/89, 106/117, 106/697, 106/803, 106/739, 210/752
• US Class Current: 405/129.2
• CPC Class Codes: B09C 1/08 chemically
• CPC Class Codes: C04B 14/08 Diatomaceous earth
• CPC Class Codes: C04B 14/10 Clay sepiolite C04B14/042; grog C04B18/025
• CPC Class Codes: C04B 14/28 of calcium
• CPC Class Codes: C04B 14/361 Soil, e.g. laterite
• CPC Class Codes: C04B 18/0436 Dredged harbour or river sludge other slurries or sludges C04B18/0418
• CPC Class Codes: C04B 18/08 Flue dust , i.e. fly ash
• CPC Class Codes: C04B 18/162 Cement kiln dust; Lime kiln dust
• CPC Class Codes: C04B 18/26 Wood, e.g. sawdust, wood shavings
• CPC Class Codes: C04B 2111/00767 for waste stabilisation purposes
• CPC Class Codes: C04B 22/064 of the alkaline-earth metals
• CPC Class Codes: C04B 22/12 containing halogen in the anion
• CPC Class Codes: C04B 22/124 Chlorides of ammonium or of the alkali or alkaline earth metals, e.g. calcium chloride
• CPC Class Codes: C04B 28/04 Portland cements
• CPC Class Codes: E02F 7/065 mounted on a floating dredger
• CPC Class Codes: Y02W 30/91 Use of waste materials as fillers for mortars or concrete

Abstract

A method for treating materials dredged from a waterway, such as a harbor or channel, and forming a mixture suitable for beneficial re-use as structural fill. The dredged materials (28) may be placed in a treatment vessel (26) which transports the dredged materials (28) through a plurality of processing stages including a dewatering stage, a debris removal stage, a fixation, stabilization and solidification stage, a curing stage, and an offloading stage. The fixation, stabilization and solidification stage involves adding a cement type additive such as Portland Cement along with other additives which stabilize the dredged materials by chemical fixation and solidification to form the structural fill.

Claims

1. A method for producing a structural fill material comprising the steps of:

obtaining a dredged material;

depositing the dredged material into a containment receptacle;

removing free water from the dredged material and the containment receptacle;

creating an additive slurry in a mixing container;

pumping the additive slurry from the mixing container to a mixing assembly disposed within the containment receptacle;

mixing the additive slurry into the dredged material to form a substantially homogenous mixture; and

,

curing the substantially homogenous mixture in the containment receptacle, thereby producing a structural fill material and reducing particulate emissions.

2. The method as recited in claim 1 wherein the additive slurry is selected from the group consisting of CaO, Ca(OH)₂, CaCO₃, FeCl₃, natural soils and mixtures thereof.

3. The method as recited in claim 1 wherein the additive slurry is selected from the group consisting of CaO, Ca(OH)₂, CaCO₃, FeCl₃, coal ash, fly ash, bed ash, cement kiln dust, lime kiln dust, clay slag, calcium silicate, wood chips, ground corn cobs, diatomaceous earth, natural soil, or mixtures thereof.

4. The method as recited in claim 1 wherein the additive slurry is selected from the group consisting of iron salts, ferrous sulfate, magnesium salts, silica, asphalt emulsions, alcohols, amides, amines, carboxylic acids, carbonyls, sulfonates, activated carbons, sodium carbonates, potassium permanganate, calcium hypochlorite, and sodium hypochlorite.

5. A method for producing a stabilized dredged material comprising the steps of:

obtaining a dredged material;

depositing the dredged material into a containment receptacle;

removing free water from the dredged material and the containment receptacle;

creating an additive slurry in a mixing container;

pumping the additive slurry from the mixing container to a mixing assembly disposed within the containment receptacle;

mixing the additive slurry into the dredged material to form a substantially homogenous mixture wherein the additive further comprises a first agent, Portland Cement, and a second agent selected from the group consisting of CaO, Ca(OH)2, CaCO3, FeCl3, natural soils and mixtures thereof; and

,

curing the substantially homogenous mixture in the containment receptacle, whereby producing a stabilized dredged material and reducing particulate emissions.

6. The method as recited in claim 5 wherein the concentration of the first agent is between about 1 and 15 percent by weight of the dredged material and the concentration of the second agent is between about 1 and 12 percent by weight of the dredged material.

7. A method for producing a stabilized dredged material comprising the steps of:

obtaining a dredged material;

depositing the dredged material into a containment receptacle;

removing free water from the dredged material and the containment receptacle;

creating an additive slurry in a mixing container;

pumping the additive slurry from the mixing container to a mixing assembly disposed within the containment receptacle;

mixing the additive slurry into the dredged material to form a substantially homogenous mixture wherein the additive further comprises a first agent, Portland Cement, and a second agent selected from the group consisting of CaO, Ca(OH)2, CaCO3, FeCl3, coal ash, fly ash, bed ash, cement kiln dust, lime kiln dust, clay slag, sodium silicate, calcium silicate, wood chips, ground corn cobs, diatomaceous earth, natural soil, or mixtures thereof; and

,

curing the substantially homogenous mixture in the containment receptacle, whereby producing a stabilized dredged material and reducing particulate emissions.

8. The method as recited in claim 7 wherein the concentration of the first agent is between about 1 and 15 percent by weight of the dredged material and the concentration of the second agent is between about 1 and 12 percent by weight of the dredged material.

9. A method for producing a stabilized dredged material comprising the steps of:

obtaining a dredged material;

depositing the dredged material into a containment receptacle;

removing free water from the dredged material and the containment receptacle;

creating an additive slurry in a mixing container;

pumping the additive slurry from the mixing container to a mixing assembly disposed within the containment receptacle;

mixing the additive slurry into the dredged material to form a substantially homogenous mixture wherein the additive further comprises a first agent, Portland Cement, and a second agent selected from the group consisting of iron salts, ferrous sulfates, magnesium salts, silica, asphalt emulsions, alcohols, amides, amines, carboxylic acids, carbonyls, sulfonates, activates carbons, sodium carbonates, potassium permanganate, calcium hypochlorite, sodium hypochlorite or mixture thereof; and

,

curing the substantially homogenous mixture in the containment receptacle, whereby producing a stabilized dredged material and reducing particulate emissions.

10. The method as recited in claim 9 wherein the concentration of the first agent is between about 1 and 15 percent by weight of the dredged material and the concentration of the second agent is between about 1 and 12 percent by weight of the dredged material.

11. The method as recited in claim 9 wherein the quantity of the additive slurry added to the dredged materials is between about 1 and 30 percent by weight of the dredged material.

12. The method as recited in claim 9 wherein the quantity of the additive slurry added to the dredged materials is between about 1 and 15 percent by weight of the dredged material.