Process for the final folding and subsequent storage of a piece of linen and final folding means

• US 6,305,146 B1
• Filed: 03/09/1999
• Issued: 10/23/2001
• Est. Priority Date: 03/09/1999
• Status: Expired due to Fees

• Current Assignee: Jensen AG Burgdorf
• Original Assignee: Jensen AG Burgdorf
• Inventors: Gerber, Samuel
• Primary Examiner(s): KIM, EUGENE LEE
• Application Number:
  US09/264,859
• Time in Patent Office: 959 Days
• Field of Search: 531/16, 531/17, 531/20, 535/29, 535/27, 535/31, 535/35, 534/66, 493/437, 493/449
• US Class Current: 53/116
• CPC Class Codes: B65B 63/04 for folding or winding articles, e.g. gloves or stockings
• CPC Class Codes: B65B 9/02 Enclosing successive articles, or quantities of material between opposed webs

Abstract

To fold a piece of linen (5) to a very small final dimension, for example a bed sheet to 9″×6″, said piece of linen is kept constantly under pressure after final folding until it has been fixed in a storage position, in order to prevent opening of said final fold. This can be effected by pushing it during final folding by means of a folding sword into a receptacle (20), from where it is pushed by means of a ram (26) onto a stacking line (27) where its outer surfaces each rest against a corresponding outer surface of an adjacent piece of linen (5′) or another stop surface formed by slides (31a,b) or a pressure plate (33), so that it is fixed in its final configuration. Alternatively, the piece of linen can be fed, while maintaining pressure on the outer surfaces, to a packing apparatus and surrounded there by a strip of packaging material.

Claims

1. An apparatus for folding articles comprising:

a draw-in surface defining a gap shaped to receive an article having first and second sides extending along a first direction;

a folding member configured to move between a retracted position and an extended position so as to place the article in a folded state where the first and second sides are folded about a fold line and extend along a second direction substantially perpendicular to the first direction; and

a transfer mechanism pivotally oriented relative to the gap and the folding member so as to move between a receiving position where the transfer mechanism receives the article in the folded state and a transfer position, and having a receptacle configured to receive the folded article when the folding member moves to the extended position; and

wherein the receptacle includes parallel first and second surfaces configured to hold the article in the folded state while the transfer mechanism moves from the receiving position to the transfer position, the second surface being movable relative to the first surface between an engaged position where the second surface of the receptacle compresses the second side of the article about the fold line, and a disengaged position where the second surface of the receptacle allows the article to be transferred away from the receptacle.

2. The apparatus of claim 1, wherein the transfer mechanism further comprises a ram configured to be advanced from a rest position in which the ram is not extended beyond the plane of the first surface in a direction toward the second surface.

3. The apparatus of claim 1, wherein the transfer mechanism is rotatable about an axis approximately perpendicular to the plane of the draw-in surface.

4. The apparatus of claim 1, further comprising a stacking mechanism disposed adjacent to the transfer mechanism.

5. The apparatus of claim 4, wherein the stacking mechanism comprises a stacking line, and a pressure plate configured to engage a piece of folded linen received from the transfer mechanism and to be displaced in a direction away from the transfer mechanism.

6. The apparatus of claim 5, wherein the pressure plate is configured to be displaced in response to a sufficient force applied thereto.

7. The apparatus of claim 1, wherein the transfer mechanism is configured to receive the article in the folded state when the folding member moves from the retracted position to the extended position.

8. The apparatus of claim 2, wherein the ram is configured to push the article away from the folding member while the article is held in the folded state.

9. The apparatus of claim 1, wherein the second surface of the receptacle is configured to pivot when the article is transferred away from the folding member.

10. An apparatus for folding articles comprising:

a draw-in surface defining a gap shaped to receive an unfolded article having first and second surfaces;

a folding member configured to move between a retracted position outside of the gap and an extended position inside the gap to place the article in a folded state where the first and second surfaces are folded about a fold line;

a folding channel in communication with the gap and extending from a side of the draw-in surface opposite to the folding member in a retracted position, the folding channel configured to receive an article in the folded state from the folding member and maintain the article in the folded state by compressing the second surface of the article;

a packing mechanism comprising first and second parallel packing belts defining a packing channel having a width approximately corresponding to a width of the folding channel, said packing channel being configured to maintain the article in the folded state by compressing the second surface of the article about the fold line and to receive a web of packaging material along each of the packing belts to wrap around the article while the article is maintained in the folded state; and

a connecting mechanism disposed downstream of the packing belts and configured to connect the webs to each other on either side of the article while the article is maintained in the folded state.

11. The apparatus of claim 10, further comprising a transfer channel having a width approximately corresponding to the width of the folding channel and connecting the folding channel to the packing channel with essentially no interruption.

12. The apparatus of claim 11, wherein the transfer channel maintains the article in the folded state while the article is transferred from the folding channel to the packing channel.

13. An apparatus for folding articles comprising:

a draw-in surface defining a gap for receiving an article having first and second surfaces;

a folding member configured to advance from a retracted position outside the gap to a folding position in the gap so as to place the article in a folded state where the first and second surfaces are folded about a fold line;

a transfer mechanism, aligned with the gap and disposed on a side of the draw-in surface opposite to the folding member in the retracted position, said transfer mechanism being configured to receive the article from the draw-in surface and to maintain the article in the folded state;

a stacking mechanism disposed adjacent to the transfer mechanism and configured to receive the article from the transfer mechanism while maintaining the article in the folded state, the stacking mechanism being configured to receive a series of articles so as to form a stack of articles, said stacking mechanism including a pressure exerting mechanism configured to compress each of the series of articles forming the stack in a direction toward the transfer mechanism so as to maintain each of the articles in the folded state; and

wherein said pressure exerting mechanism is displaceable in a direction opposite from the stack in response to a sufficient pressure on the pressure exerting mechanism so as to allow each of the articles in the stack to move along a stacking line while being maintained in the folded state.

14. The apparatus of claim 13, wherein the transfer mechanism includes an ejection mechanism for ejecting the folded material from the transfer mechanism to the stacking mechanism.

15. The apparatus of claim 14, wherein the ejection mechanism includes a ram disposed on an opposite side of the folded material as the pressure exerting mechanism.

16. The apparatus of claim 15, wherein the ram of the ejection mechanism is configured to push an article received in the transfer mechanism onto the stacking line while displacing the pressure exerting member along the stacking line.

17. The apparatus of claim 16, wherein the pressure exerting mechanism comprises a sliding plate configured to move along the stacking line in response to the sufficient pressure exerted by the ram of the ejection mechanism on the pressure exerting member.

18. The apparatus of claim 15, wherein the transfer mechanism includes a back panel and a wing configured to maintain the article in the folded state by compressing the first and second surfaces of the article about the fold line.

19. The apparatus of claim 18, wherein the wing of the transfer mechanism is arranged to pivot when the ram of the ejection mechanism pushes the article onto the stacking line.

20. An apparatus for folding articles, comprising:

a draw-in surface defining a gap for receiving an article having first and second sides;

a folding member configured to move between a retracted position and an extended position inside the gap so as to place the article in a folded state, where the first and second sides are folded about a fold line;

a transfer mechanism, aligned with the gap and disposed on a side of the draw-in surface opposite to the folding member in the retracted position, said transfer mechanism being configured to receive the article while in the folded state from the draw-in surface;

a stacking mechanism disposed adjacent to the transfer mechanism and configured to receive the article from the transfer mechanism while maintaining the article in the folded state, and wherein the stacking mechanism receives a series of articles each in the folded state so as to form a stack of folded articles, and said stacking mechanism including a pressure exerting mechanism configured to compress each of the articles forming the stack in a direction toward the transfer mechanism and in a direction perpendicular to a folding direction of the folded material so as to maintain each of the stacked articles in the folded state.

21. The apparatus of claim 20, wherein said pressure exerting mechanism includes a pressure plate.

22. The apparatus of claim 21, wherein said pressure plate is displaceable in a direction away from the transfer mechanism.

23. An apparatus for folding pieces of material comprising:

at least one support surface defining a folding gap for receiving a piece of material having first and second surfaces;

a folding device having a folding blade pivotally supported to move between a first position and a second position inside the folding gap so as to place the piece of material in a folded state, where the first and second surfaces of the piece of material are folded about a fold line; and

a transfer device arranged to move between a receiving position, where the transfer mechanism receives the piece of material from the folding device and a transfer position, where the piece of material is transferred away from the transfer device, the transfer device including a receptacle having a back panel and at least one wing configured to receive the piece of material and maintain the piece of material in the folded state continuously when the transfer mechanism moves between the receiving position and the transfer position and wherein the wing is arranged to maintain the second surface of the piece of material folded about the fold line when the piece of material is received in the receptacle of the transfer device and move away from the back panel of the receptacle when the piece of material is transferred away from the transfer device.

24. The apparatus of claim 23, wherein the wing of the receptacle is biased relative to the back panel of the receptacle.

25. The apparatus of claim 23, wherein the transfer device further includes a ram configured to move the piece of material away from the back panel of the receptacle while displacing the wing of the receptacle along the stacking line.

26. The apparatus of claim 23, further comprising a stacking device configured to receive the piece of material from the transfer device, the stacking device including a stacking channel extending along a stacking line arranged to stack a plurality of pieces of material, and a sliding plate configured to compress the second surface of the piece of material about the fold line.

27. The apparatus of claim 25, wherein the transfer device includes a ram configured to move a piece of material received in the receptacle away from the back panel of the receptacle while displacing the wing of the receptacle.

28. The apparatus of claim 25, wherein the sliding plate of the stacking device is configured to maintain first and second pieces of material each in the folding state by compressing the first and second pieces of material, while allowing the first and second pieces of material to move along the stacking line when the ram of the transfer device pushes the second piece of material onto the stacking line.