Electrophotographic image forming apparatus, process cartridge, and drive mount for photosensitive drum

• US 6,336,018 B1
• Filed: 09/26/1997
• Issued: 01/01/2002
• Est. Priority Date: 09/26/1996
• Status: Expired due to Term

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Ito, Yoshihiro, Kawai, Toshiharu, Watanabe, Kazushi
• Primary Examiner(s): BEATTY, ROBERT B
• Application Number:
  US08/938,959
• Time in Patent Office: 1,558 Days
• Field of Search: 399/117, 399/167, 403/361, 403/383, 492/15, 464/179, 464/182
• US Class Current: 399/117
• CPC Class Codes: F16D 1/101 without axial retaining means rotating with the coupling
• CPC Class Codes: G03G 15/757 Drive mechanisms for photosensitive medium, e.g. gears
• CPC Class Codes: G03G 21/186 Axial couplings

Abstract

A process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus, wherein the main assembly includes a motor, a main assembly side gear for receiving driving force from the motor and a hole defined by twisted surfaces, the hole being substantially coaxial with the gear; an electrophotographic photosensitive drum; process device actable on the photosensitive drum; and a projection provided at a longitudinal end of the photosensitive drum. The projection has an engaging portion for engagement with the twisted surfaces and a supporting portion for supporting the engaging portion. The supporting portion is capable of entering the hole, and wherein when the main assembly side gear rotates with the hole and the engaging portion of the projection engaged with each other, rotational driving force is transmitted from the gear to the photosensitive drum through engagement between the hole and the projection, and the projection is urged inwardly of the hole.

Claims

1. A process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus, wherein said main assembly includes a motor, a driving rotatable member for receiving driving force from said motor, and a hole defined by twisted surfaces, said hole being substantially coaxial with said driving rotatable member, said process cartridge comprising:

an electrophotographic photosensitive drum;

process means actable on said photosensitive drum; and

a projection provided at a longitudinal end of said photosensitive drum, wherein said projection has an engaging portion for engagement with the twisted surfaces and a supporting portion for supporting said engaging portion, and said supporting portion is capable of entering said hole, and wherein when said driving rotatable member rotates with said hole and said engaging portion of said projection engaged with each other, rotational driving force is transmitted from said driving rotatable member to said photosensitive drum through engagement between said hole and said projection, and said projection is urged inwardly of said hole.

2. A process cartridge according to claim 1, wherein a position of said projection relative to said hole is determined with rotation of said hole with said projection being in said hole.

3. A process cartridge according to claim 1 or 2, wherein said hole and said projection are axially aligned with rotation of said hole with said projection being in said hole.

4. A process cartridge according to claim 1, 2 or 3, wherein a position of said projection relative to an inner side of said hole is regulated by contact therebetween at three points.

5. A process cartridge according to claim 1 or 2, wherein said projection is driven by engagement of said inner side of said hole and said engaging portion.

6. A process cartridge according to claim 1, wherein said engaging portion contacts an inner side of said hole at three dimensional curved surfaces.

7. A process cartridge according to claim 6, wherein said curved surfaces are defined by free ends of arms extended substantially from a center of said electrophotographic photosensitive drum, and said arms are supported on said supporting portion.

8. A process cartridge according to claim 6 or 7, wherein said curved surfaces are defined by free ends of arms extended substantially from a center of said electrophotographic photosensitive drum, and said arms are supported on said supporting portion.

9. A process cartridge according to claim 6 or 7, wherein said curved surfaces are defined at corners of a flat polygonal plate.

10. A process cartridge according to claim 6 or 7, wherein said curved surfaces are in a plane substantially perpendicular to an axis of said projection.

11. A process cartridge according to claim 10, wherein a plurality of such curved surfaces are provided at positions substantially equidistant from a center of said photosensitive drum.

12. A process cartridge according to claim 10, wherein a plurality of such curved surfaces are provided at substantially circumferentially equidistant positions of a circle having a center concentric with the axis of said photosensitive drum.

13. A process cartridge according to claim 6, wherein a plurality of such curved surfaces are provided at different positions in a longitudinal direction of said photosensitive drum.

14. A process cartridge according to claim 13, wherein a plurality of such curved surfaces are provided at different distances from the center of said photosensitive drum.

15. A process cartridge according to claim 1, wherein said projection has a plurality of second projections for substantially point contact with inside surfaces of said hole in a plurality of planes substantially perpendicular to an axis of said photosensitive drum provided at different positions in a longitudinal direction of said photosensitive drum.

16. A process cartridge according to claim 1, wherein said engaging portion includes arms radially extended at circumferentially equidistant positions from a center of said photosensitive drum, wherein said arms are supported by said supporting portion, and said arms have spherical free ends.

17. A process cartridge according to claim 1, wherein said engaging portion is in the form of a flat plate which is supported by said supporting portion.

18. A process cartridge according to claim 17, wherein said flat plate has spherical corners.

19. A process cartridge according to claim 17, wherein said flat plate has chamfered corners.

20. A process cartridge according to claim 16, 17, 18 or 19, wherein said engaging portion is provided at each of plural positions which are different in the longitudinal direction of said photosensitive drum.

21. A process cartridge according to claim 1, wherein said process means includes at least one of charging means, developing means and cleaning means, as a unit.

43. A process cartridge according to claim 1, wherein said supporting portion is reduced in shape.

44. A process cartridge according to claim 1 or 22, wherein said driving rotatable member is a gear.

45. A process cartridge according to claim 17, wherein said flat plate is triangular.

46. A process cartridge according to claim 45, wherein corners of said flat plate are chamfered.

47. A process cartridge according to claim 17, wherein said flat plate is rectangular.

48. A process cartridge according to claim 47, wherein corners of said flat plate are chamfered.

22. A process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus for forming an image on a recording material, said main assembly including a motor, a driving rotatable member for receiving driving force from said motor, and a twisted recess having a non-circular cross section and being substantially coaxial with a rotation axis of said driving rotatable member, said process cartridge comprising:

a rotatable electrophotographic photosensitive drum;

process means actable on said photosensitive drum; and

a projection provided at a longitudinal end of said photosensitive drum, said projection having an engaging portion for engagement with an inner surface of the twisted recess and a supporting portion for supporting said engaging portion, said supporting portion being capable of entering said recess, and said engaging portion having a non-circular cross section and being substantially coaxial with a rotation axis of said photosensitive drum, wherein said projection of said photosensitive drum has such a dimension and configuration that it can take a first relative rotational position with respect to said recess of said driving rotatable member in which relative rotational movement therebetween is permitted, and a second relative rotational position with respect to said recess of said driving rotatable member in which relative rotational movement is prevented in one rotational direction, while the rotation axis of said driving rotatable member and the rotation axis of said photosensitive drum are substantially aligned, and said projection is urged inwardly of said recess by rotation of said recess.

23. A process cartridge according to claim 22, wherein said recess of said driving rotatable member and said projection of said photosensitive drum are contacted substantially at three twisted lines.

24. A process cartridge according to claim 22, wherein said recess and said projection are contacted substantially at three points that constitute a substantially equilateral triangle.

25. A process cartridge according to claim 22, wherein said engaging portion contacts an inner side of said recess at three dimensional curved surfaces.

26. A process cartridge according to claim 25, wherein said curved surfaces are spherical.

27. A process cartridge according to claim 25 or 26, wherein said curved surfaces are defined by free ends of arms extended substantially from a center of said electrophotographic photosensitive drum, and said arms are supported on said supporting portion.

28. A process cartridge according to claim 25 or 26, wherein said curved surfaces are defined at corners of flat polygonal plate.

29. A process cartridge according to claim 25 or 26, wherein said curved surfaces are in a plane substantially perpendicular to an axis of said projection.

30. A process cartridge according to claim 27, wherein a plurality of such curved surfaces are provided at positions substantially equidistant from a center of said photosensitive drum.

31. A process cartridge according to claim 30, wherein a plurality of such curved surfaces are provided at substantially circumferentially equidistant positions of a circle having a center concentric with the axis of said photosensitive drum.

32. A process cartridge according to claim 22, wherein a plurality of such curved surfaces are provided at different positions in a longitudinal direction of said photosensitive drum.

33. A process cartridge according to claim 32, wherein a plurality of such curved surfaces are provided at different distances from the center of said photosensitive drum.

34. A process cartridge according to claim 22, wherein said projection has a plurality of second projections for substantially point contact with inside surfaces of said recess in a plurality of planes substantially perpendicular to an axis of said photosensitive drum provided at different positions in a longitudinal direction of said photosensitive drum.

35. A process cartridge according to claim 22, wherein said projection includes arms radially extended at circumferentially equidistant positions from a center of said photosensitive drum.

36. A process cartridge according to claim 22, wherein said projection has an engaging portion in the form of a flat plate.

37. A process cartridge according to claim 36, wherein said flat plate has spherical corners.

38. A process cartridge according to claim 36, wherein said flat plate has chamfered corners.

39. A process cartridge according to claim 36, 37 or 38, wherein said engaging portion is provided at each of plural positions which are different in the longitudinal direction of said photosensitive drum.

40. A process cartridge according to claim 22, wherein said process means includes at least one of charging means, developing means and cleaning means, as a unit.

49. A process cartridge according to claim 35, wherein said arms are projected in three directions from a center of said photosensitive drum.

50. A process cartridge according to claim 36, wherein said flat plate is triangular.

51. A process cartridge according to claim 50, wherein corners of said flat plate are chamfered.

52. A process cartridge according to claim 36, wherein said flat plate is rectangular.

53. A process cartridge according to claim 52, wherein corners of said flat plate are chamfered.

54. A process cartridge according to claim 27, wherein said arms are projected in three directions from a center of said photosensitive drum.

56. A process cartridge according to claim 22, wherein said engaging portion is provided at each of plural positions which are different in the longitudinal direction of said photosensitive drum.

41. An electrophotographic image forming apparatus for forming an image on a recording material, to which a process cartridge is detachably mountable, said apparatus comprising:

(a) a motor;

(b) a driving rotatable member for receiving driving force from said motor;

(c) a hole defined by twisted surfaces, said hole being substantially coaxial with said driving rotatable member;

(d) a mounting member for detachably mounting the process cartridge, which includes;

an electrophotographic photosensitive drum,

process means actable on said photosensitive drum, and

a projection provided at a longitudinal end of said photosensitive drum, wherein said projection has an engaging portion for engagement with the twisted surfaces and a supporting portion for supporting said engaging portion, and said supporting portion is capable of entering said hole, and wherein when said driving rotatable member rotates with said hole and said engaging portion of said projection engaged with each other, rotational driving force is transmitted from said driving rotatable member to said photosensitive drum through engagement between said hole and said projection, and said projection is urged inwardly of said hole;

(e) moving means for imparting relative movement between said hole and said projection in a longitudinal direction of said photosensitive drum; and

(f) feeding means for feeding the recording material.

55. An apparatus according to claim 41 or 42, wherein said driving rotatable member is a gear.

42. An electrophotographic image forming apparatus for forming an image on a recording material, to which a process cartridge is detachably mountable, said apparatus comprising:

(a) a motor;

(b) a driving rotatable member for receiving driving force from said motor;

(c) a recess defined by twisted surfaces, said recess being substantially coaxial with said driving rotatable member;

(d) a mounting member for mounting the process cartridge, which includes;

a rotatable electrophotographic photosensitive drum,

process means actable on said photosensitive drum, and

a projection provided at a longitudinal end of said photosensitive drum, said projection having an engaging portion for engagement with an inner surface of the twisted recess and a supporting portion for supporting said engaging portion, said supporting portion being capable of entering said recess, and said engaging portion having a non-circular cross section and being substantially coaxial with a rotation axis of said photosensitive drum, wherein said projection of said photosensitive drum has such a dimension and configuration that it can take a first relative rotational position with respect to said recess of said driving rotatable member in which relative rotational movement therebetween is permitted, and a second relative rotational position with respect to said recess of said driving rotatable member in which relative rotational movement is prevented in one rotational direction, while the rotation axis of said driving rotatable member and the rotation axis of said photosensitive drum are substantially aligned, and said projection is urged inwardly of said recess by rotation of said recess;

(e) moving means for imparting relative movement between said recess and said projection in a longitudinal direction of said photosensitive drum; and

(f) feeding means for feeding the recording material.

57. A process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus, wherein said main assembly includes a motor, a driving rotatable member for receiving driving force from said motor, and a hole defined by twisted surfaces, said hole being substantially coaxial with said driving rotatable member, said process cartridge comprising:

a cartridge frame;

an electrophotographic photosensitive drum;

process means actable on said photosensitive drum, said process means including a developing member for developing a latent image formed on said photosensitive drum, and a charging member for electrically charging said photosensitive drum;

a projection provided at a longitudinal end of said photosensitive drum, wherein said projection has an engaging portion for engagement with the twisted surfaces and a supporting portion for supporting said engaging portion, wherein said end of said photosensitive drum is provided with a shaft for supporting said photosensitive drum on said cartridge frame, and said engaging portion is supported on said shaft by said supporting portion, and a cross section of said supporting portion in a direction crossing with a longitudinal direction of said photosensitive drum is smaller than a cross section of said engaging portion, and said supporting portion is capable of entering said hole, and wherein when said driving rotatable member rotates with said hole and said engaging portion of said projection engaged with each other, rotational driving force is transmitted from said driving rotatable member to said photosensitive drum through engagement between said hole and said projection, wherein said engaging portion is contacted to said twisted surfaces at least three points.

58. A process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus, wherein said main assembly includes a motor, a driving rotatable member for receiving driving force from said motor, and a hole defined by twisted surfaces, said hole being substantially coaxial with said driving rotatable member, said process cartridge comprising:

a cartridge frame;

an electrophotographic photosensitive drum;

process means actable on said photosensitive drum, said process means including a developing roller for developing a latent image formed on said photosensitive drum, and a charging member for electrically charging said photosensitive drum;

a projection provided at a longitudinal end of said photosensitive drum, wherein said projection has an engaging portion for engagement with the twisted surfaces and a supporting portion for supporting said engaging portion, wherein said end of said photosensitive drum is provided with a shaft for supporting said photosensitive drum on said cartridge frame, and said engaging portion is supported on said shaft by said supporting portion, and a cross section of said supporting portion in a direction crossing with a longitudinal direction of said photosensitive drum is smaller than a cross section of said engaging portion, and said supporting portion is capable of entering said hole, and wherein when said driving rotatable member rotates with said hole and said engaging portion of said projection engaged with each other, rotational driving force is transmitted from said driving rotatable member to said photosensitive drum through engagement between said hole and said projection, and said projection is urged inwardly of said hole, wherein said engaging portion is contacted to said twisted surfaces at at least three points, and wherein said end of said photosensitive drum is provided with a drum gear which is effective to transmit a driving force received by said engaging portion from the main assembly to said developing roller.

59. An electrophotographic photosensitive drum usable with a process cartridge which is detachably mountable to a main assembly of an electrophotographic image forming apparatus, the main assembly being provided with a hole defined by twisted surfaces, said photosensitive drum comprising:

a cylinder having a photosensitive layer on a circumferential surface thereof;

an end flange provided at a longitudinal end of said cylinder, said end flange being provided with a support base; and

driving force receiving means including a plurality of engaging portions which are engageable to the twisted surfaces to receive rotational driving force, and supporting means extending from said supporting base to said engaging portions to support said engaging portions, wherein said supporting means extends longitudinally outwardly and radially outwardly.

60. An electrophotographic photosensitive drum according to claim 59, wherein said supporting means includes a longitudinally extending shaft and a plurality of arms extending perpendicularly from said shaft.

61. An electrophotographic photosensitive drum according to claim 59, wherein said supporting means includes a truncated trigonal pyramid expanding outwardly.

62. An electrophotographic photosensitive drum according to claim 59, wherein said engaging portions have rounded surfaces.

63. An electrophotographic photosensitive drum according to any one of claims 59-62, wherein the number of said plurality of engaging portions is three.

64. An electrophotographic photosensitive drum usable with a process cartridge which is detachably mountable to a main assembly of an electrophotographic image forming apparatus, the main assembly being provided with a hole defined by twisted surfaces, said photosensitive drum comprising:

a cylinder having a photosensitive layer on a circumferential surface thereof;

an end flange provided at a longitudinal end of said cylinder, said end flange being provided with a supporting base; and

driving force receiving means including a plurality of engaging portions which are engageable to the twisted surfaces to receive rotational driving force, and supporting arms extending from said supporting base to said engaging portions to support said engaging portions, wherein said supporting arms extend radially outwardly.

65. An electrophotographic photosensitive drum according to claim 64, wherein said base is in the form of a shaft from which said supporting arms extend perpendicularly.

66. An electrophotographic photosensitive drum according to claim 64, wherein said engaging portions have rounded surfaces.

67. An electrophotographic photosensitive drum according to any one of claims 64-65, wherein the number of said plurality of engaging portions is three.

68. A process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus, wherein the main assembly includes a motor, a driving rotatable member for receiving driving force from the motor and a hole defined by twisted surfaces, the hole being substantially coaxial with the driving rotatable member, said process cartridge comprising:

an electrophotographic photosensitive drum; and

process means actable on said photosensitive drum,

wherein said electrophotographic photosensitive drum includes;

a cylinder having a photosensitive layer on a circumferential surface thereof;

an end flange provided at a longitudinal end of said cylinder, said end flange being provided with a supporting base; and

driving force receiving means including a plurality of engaging portions which are engageable to the twisted surfaces to receive rotational driving force, and supporting means extending from said supporting base to said engaging portions to support said engaging portions, wherein said supporting means extends longitudinally outwardly and radially outwardly.

69. A process cartridge according to claim 68, wherein said supporting means includes a longitudinally extending shaft and a plurality of arms extending perpendicularly from said shaft.

70. A process cartridge according to claim 68, wherein said supporting means includes a truncated trigonal pyramid expanding outwardly.

71. A process cartridge according to claim 68, wherein said engaging portions have rounded surfaces.

72. A process cartridge according to any one of claims 68-71, wherein the number of said plurality of engaging portions is three.

77. A process cartridge according to claim 68 or 73, wherein said process means includes at least one of a charging member for charging said photosensitive drum, a developing member for developing a latent image formed on said photosensitive drum, and a cleaning member for removing toner remaining on said photosensitive drum.

73. A process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus, wherein the main assembly includes a motor, a driving rotatable member for receiving driving force from the motor and a hole defined by twisted surfaces, the hole being substantially coaxial with the driving rotatable member, said process cartridge comprising:

an electrophotographic photosensitive drum; and

process means actable on said photosensitive drum,

wherein said electrophotographic photosensitive drum includes;

a cylinder having a photosensitive layer on a circumferential surface thereof;

an end flange provided at a longitudinal end of said cylinder, said end flange being provided with a supporting base; and

driving force receiving means including a plurality of engaging portions which are engageable to the twisted surfaces to receive rotational driving force, and supporting arms extending from said supporting base to said engaging portions to support said engaging portions, wherein said supporting arms extends radially outwardly.

74. A process cartridge according to claim 73, wherein said supporting base is in the form of a shaft from which said supporting arms extend perpendicularly.

75. A process cartridge according to claim 73, wherein said engaging portions have rounded surfaces.

76. A process cartridge according to any one of claims 73-75, wherein the number of said plurality of engaging portions is three.

78. An electrophotographic image forming apparatus for forming an image on a recording material, to which a process cartridge is detachably mountable, said apparatus comprising:

(a) a motor;

(b) a driving rotatable member for receiving driving force from said motor;

(c) a hole defined by twisted surfaces, said hole being substantially coaxial with said driving rotatable member; and

(d) a mounting member for mounting the process cartridge, which includes;

a rotatable electrophotographic photosensitive drum; and

process means actable on said photosensitive drum,

wherein said photosensitive drum includes;

a cylinder having a photosensitive layer on a circumferential surface thereof;

an end flange provided at a longitudinal end of said cylinder, said end flange being provided with a supporting base; and

driving force receiving means including a plurality of engaging portions which are engageable to said twisted surfaces to receive rotational driving force, and supporting means extending from said supporting base to said engaging portions to support said engaging portions, wherein said supporting means extends longitudinally outwardly and radially outwardly.

79. An electrophotographic image forming apparatus for forming an image on a recording material, to which a process cartridge is detachably mountable, said apparatus comprising:

(a) a motor;

(b) a driving rotatable member for receiving driving force from said motor;

(c) a hole defined by twisted surfaces, said hole being substantially coaxial with said driving rotatable member; and

(d) a mounting member for mounting the process cartridge, which includes;

a rotatable electrophotographic photosensitive drum; and

process means actable on said photosensitive drum,

wherein said photosensitive drum includes;

a cylinder having a photosensitive layer on a circumferential surface thereof;

an end flange provided at a longitudinal end of said cylinder, said end flange being provided with a supporting base; and

driving force receiving means including a plurality of engaging portions which are engageable to said twisted surfaces to receive rotational driving force, and supporting arms extending from said supporting base to said engaging portions to support said engaging portions, wherein said supporting arms extend radially outwardly.